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Replace alternator pulley and sprag bearing or whole alternator?

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Old 06-25-2014, 12:07 PM
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Replace alternator pulley and sprag bearing or whole alternator?

So much misinformation out there! Just looking for the simple answer.

Chirping noise when in reverse. Everyone says 'watch out!' cuz it'll take out your A/C compressor. Great! I want the answer, just the answer. It seems like chirping is from a belt slipping due to alternator pulley either seized or too loose. So would replacing this $40 part fix the problem OR would you HAVE to then replace the sprag bearing or will the new alternator pulley compensate for any potential problems with the sprag bearing? It seems like once you start messing w/ replacing the sprag bearing, you may as well get a rebuilt alternator and just install that. BUT I DON'T WANNA! Seems like overkill.

Will a new alternator pulley fix the chirping and protect the A/C compressor from going out?
Old 06-25-2014, 02:57 PM
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It will fix and protect.
However, you will probably end up paying about $150 in parts and tools to replace the pulley.
It seems that you have to remove the alt to swap the pulley.
Also, you don't know how much life is left in your voltage regulator.

Bottom line, I'd replace the alternator with a remanufactured one (which I actually did for about $200 total).
Old 06-25-2014, 06:26 PM
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THE C350
how many miles are on car?
Old 06-26-2014, 09:52 PM
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91K miles. I already know what you're going to say. Yes, I'll replace the whole alternator IF the alternator pulley is seized or goes both ways (how I like my women!). I found a video that shows how to check the pulley with the alternator taken out (below), but I'm looking for the easiest way to do this, hence I don't want to take out the alternator. Is this possible? I understand from VVF that I'd need to remove a belt? Which one and how? Thx,

On second thought, screw that. IF the sprag bearing that everyone talks about that kills the a/c compressor is part of the alternator pulley, I'm just replacing that b/c it's only $40! So.. am I right? Is the sprag bearing within the altnerator pulley?


Last edited by scottonfire; 06-26-2014 at 10:21 PM.
Old 06-26-2014, 11:49 PM
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IMHO mileage only indirectly correlates with the alt/VR/bearing failures.
More likely it's how many hours it has served you (i.e. 1 mile on the highway is not equal to 1 mile in a traffic jam)...

You don't have to "block the rotor" as in the video.
Just grab the pulley and turn it clockwise, and immediately yank it counterclockwise.
The inertia of the rotor should keep it rotating clockwise, and if the pulley is not seized, it will "slip".
If it's seized, it will feel like it's permanently bolted to the rotor when you are rotating it back and forth.

Yep, that sprag bearing is part of the overrun pulley, so you only need to change the pulley to get rid of the chirping.
PM Hogger on this forum, I think he might have the pulley removal tool as he did his pulley about a year ago (he ended up removing the alternator to replace the pulley).
Otherwise the tool costs about $70

This thread will be handy if you are not sure how to remove the belt (there's only one serpentine belt on M271 engines) -
https://mbworld.org/forums/c-class-w...t-attempt.html
You may skip the step with unbolting the silencer if you get a special "slim" wrench for belt tensioners from autozone(?).
Old 06-27-2014, 12:18 AM
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Originally Posted by VVF
IMHO mileage only indirectly correlates with the alt/VR/bearing failures.
More likely it's how many hours it has served you (i.e. 1 mile on the highway is not equal to 1 mile in a traffic jam)...

You don't have to "block the rotor" as in the video.
Just grab the pulley and turn it clockwise, and immediately yank it counterclockwise.
The inertia of the rotor should keep it rotating clockwise, and if the pulley is not seized, it will "slip".
If it's seized, it will feel like it's permanently bolted to the rotor when you are rotating it back and forth.

Yep, that sprag bearing is part of the overrun pulley, so you only need to change the pulley to get rid of the chirping.
PM Hogger on this forum, I think he might have the pulley removal tool as he did his pulley about a year ago (he ended up removing the alternator to replace the pulley).
Otherwise the tool costs about $70

This thread will be handy if you are not sure how to remove the belt (there's only one serpentine belt on M271 engines) -
https://mbworld.org/forums/c-class-w...t-attempt.html
You may skip the step with unbolting the silencer if you get a special "slim" wrench for belt tensioners from autozone(?).
Nice! I just popped the hood, I'm looking at that damn alternator pulley with the stink eye. I tried to twist it with the car off, didn't budge. So I guess I have to take the belt off to test it, or did I miss something? Car, I'm hoping, should be off when testing. Or maybe while it's on, stick a screwdriver into it and see what happens.
Old 06-27-2014, 12:32 AM
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Yeah the belt has to come off
Old 06-27-2014, 12:42 AM
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... And if you want to stick a screwdriver in the alt, I'd disconnect the negative battery cable just in case
Old 06-27-2014, 01:23 AM
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Okay, so it looks like all I need to do is rent some tools (auto zone or o'reilly's) for the alternator pulley. This video (starting at 3:20) says in neutral with car off, you can test it w/o taking off the belt. Not sure what it would look like if it 'slipped' since they don't show it.

Old 07-05-2014, 03:52 PM
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Any updates?
Old 07-07-2014, 01:18 PM
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rented an alternator pulley 'puller' and ordered an alternator pulley from pelican parts for $50. I'll probably need to also rent a belt tensioner tool to take off the serpentine belt, and I'll tackle it on Saturday. I haven't tested the alternator pulley BUT I HAVE to turn off the A/C in reverse otherwise that ****er squeals like a pig, so as long as I can replace the pulley w/o taking out the alternator (so I'm told), this seems like the easy fix.
Old 07-07-2014, 04:52 PM
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Sounds good May also want to check the belt and idler, tensioner pulleys for collateral damage from all the chirping and stresses.
Old 12-21-2016, 06:46 AM
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Scottonfire, what was the final result?

My belt has also been squeaking and chirping (especially bad when the AC is on) for years. My indie claims they can can remove/replace the belt and the alternator pulley for about 30 minutes of labour. Yeah it's not a hard job, but sourcing the proper tools is the hard part. One thing I did notice is that the OEM (Gates) belt has been getting really smooth (polished) on the non-ribbed side, to the point the lettering for the brand and belt model etc. is starting to come off. Meanwhile, the new Continental replacement one (7K2420) has a grippier knurled pattern on the non-ribbed side. Hoping this will solve the problem. The current belt actually still looks fine, but it's old enough to go to high school. And that squeaking is driving me nuts.
Old 12-21-2016, 10:54 PM
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https://mbworld.org/forums/c-class-w...ditioning.html

30 minutes of labor? perhaps he is not planning to remove the supercharger silencer then?
Apparently it's not hard to find the alternator pulley tool, but it's much more rewarding to pay $60-70 to have it done for you. The tool alone probably costs that much.
Old 12-22-2016, 12:58 AM
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Originally Posted by slammer111
Scottonfire, what was the final result?

My belt has also been squeaking and chirping (especially bad when the AC is on) for years. My indie claims they can can remove/replace the belt and the alternator pulley for about 30 minutes of labour. Yeah it's not a hard job, but sourcing the proper tools is the hard part. One thing I did notice is that the OEM (Gates) belt has been getting really smooth (polished) on the non-ribbed side, to the point the lettering for the brand and belt model etc. is starting to come off. Meanwhile, the new Continental replacement one (7K2420) has a grippier knurled pattern on the non-ribbed side. Hoping this will solve the problem. The current belt actually still looks fine, but it's old enough to go to high school. And that squeaking is driving me nuts.
Ok, yes it worked. I was able to replace the pulley w/o taking out the alternator BUT 40K miles later and i get a warning that is telling me to replace my alternator. I have 135K miles, so you gotta think if you're gonna keep it, could be better to find a re-manufactured alternator and replace yourself for ~$200
Old 02-09-2021, 03:33 AM
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Maybach 57 Alternator rebuild install

Has anyone rebuilt and installed an alternator in a Maybach 57? At $12,000 for an alternator at the dealer it’s like owning a RR Silver Ghost.

I hear of alternator rebuilds for a few hundred bucks but the only one I see is $7200 on eBay. No, not the same as the other S-Class V12’s because they are 600 amps or something and water cooled. And I am told there is some special electrical reset that needs to be done
by the dealer after reset. Great cars, but parts are really just stupid. I think MB is trying to recoup their lost 100 Mill on parts alone.

Much appreciate any assistance.
Old 02-09-2021, 09:53 AM
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Originally Posted by LenV12
Has anyone rebuilt and installed an alternator in a Maybach 57? At $12,000 for an alternator at the dealer it’s like owning a RR Silver Ghost.

I hear of alternator rebuilds for a few hundred bucks but the only one I see is $7200 on eBay. No, not the same as the other S-Class V12’s because they are 600 amps or something and water cooled. And I am told there is some special electrical reset that needs to be done
by the dealer after reset. Great cars, but parts are really just stupid. I think MB is trying to recoup their lost 100 Mill on parts alone.

Much appreciate any assistance.
Youre unlikely to find the answer in the C class forum. Good luck.

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