C240 Air Conditioner won't change air flow to face
I've looked high and low through the forum to see if anyone else had this problem, but I couldn't find anything similar.
My girlfriend purchased her first car a 2003 C240 (W203)

Its super clean, and everything appeared to be working perfectly when we purchased it.
Now that summer has hit we've been using the Air conditioning more, which blows ice cold, but the air flow is **** weak through the main front vents, and high on our feet. This is despite us switching where the airflow is supposed to go (regardless if its on auto or not).
We took it into our mechanic and he discovered that 2 out of the 4 actuators are out which control the air flow. He quoted $1100 to fix because apparently its a day and a half of labor + parts, I'm going to take it in for a second opinion at another mechanic, but does anyone have a simple solution to this?
We never really want to use the feet mode, we'd prefer the air to go straight to our face, I was thinking of just taking the assembly apart and duck taping the foot well area, although I have no idea where i'd start with that....
Any advice??
Thanks,
Ryan
Other notes if this helps:
Setting the air to the windshield and feet work perfectly, (no air comes from face vents)
Setting the air to feet only works perfectly (air goes to feet)
Setting air to face only does not work (air goes primarily to feet, trickles out of the face vents, and is somewhat strong in the center dash vent which we normally leave closed so that airflow is a little stronger on the face vents)
HEAT: I have not personally tested this since its been hot recently, but the mechanic said the Heat blows hard out of the face vents when its on the face setting and not on your feet...
Maybe you can try setting it to hot, getting the flow to face vents, and then switching to cold?
See this document: http://www.mercedestechstore.com/pdf...2010-30-02.pdf
Last edited by VVF; Jul 7, 2014 at 03:44 PM.
Maybe you can try setting it to hot, getting the flow to face vents, and then switching to cold?
See this document: http://www.mercedestechstore.com/pdf...2010-30-02.pdf
I just tested the heat, same issue, my mechanic was wrong about that. Could it be the actuator thats messed up if it does close for the windshield setting or is it a computer glitch?
I am assuming you've checked this sticky thread: https://mbworld.org/forums/c-class-w...g-hissing.html
I am assuming you've checked this sticky thread: https://mbworld.org/forums/c-class-w...g-hissing.html
Where would I buy a new actuator if worse comes to worst??
The actuators probably have model numbers on them, so you will be able to google that in the worst case.
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I'm still going to get my mechanic's opinion on having those vents blocked by duck tape just to see what he thinks.
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I'm not the most informed about actuators, but someone mentioned to me the footwell and the problem sounds like a flap problem possibly.
let me know what ya'll think about the problem, costs etc. any ideas, suggestions/advice, comments will be appreciated



