C-Class (W203) 2001-2007, C160, C180, C200, C220, C230, C240, C270, C280, C300, C320, C230K, C350, Coupe

Low vacuum

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Dec 20, 2020 | 02:19 AM
  #1  
flyingsquirrel's Avatar
Thread Starter
Newbie
 
Joined: Apr 2019
Posts: 3
Likes: 2
From: Rocky Mountains
2000 ML320, 2004 C240, 95 BMW 525i
Low vacuum

Hi All,
My ‘04 c240 with 135k miles has an issue with low vacuum that affects the brakes when the car is cold. I live at 7000’. A trusted mechanic diagnosed that the problem was low vacuum (13” when cold IIRC). No leaks were found. He cited a TSB where this issue is sometimes experienced at altitude. The fix calls for the installation of an aux electric vacuum pump. He couldn’t find any info or part numbers.
Does anybody have any experience with this? I know that older muscle cars with modified cams will not produce enough engine vacuum. I’ve read that people bypass engine vacuum all-together and use an electric vacuum pump for the brake booster.
I would rather have the pump assist the brake booster vacuum rather than bypass it all together. To that end there seems to be a Volvo pump and switch that would be easy enough to wire. It would regulate engine vacuum and only come on as needed. I could maybe even add a vacuum canister to store vacuum so the pump doesn’t have to run as much. These are the parts I was thinking about; the switch has a three way valve that attaches to the brake booster with one end going to the pump and the other to the engine.

Vacuum Pump 30641411 | TascaParts.com

30641411 - Vacuum Pump
www.tascaparts.com
And something like this:

Volvo Brake Booster Vacuum Switch - Genuine Volvo 31400693

Volvo Brake Booster Vacuum Switch - Genuine Volvo 31400693
www.fcpeuro.com


TIA for any info or guidance!
Reply
Old Jan 31, 2022 | 02:29 PM
  #2  
Auto Ingenuity's Avatar
Newbie
 
Joined: Jan 2022
Posts: 1
Likes: 0
2006 S500
TSB response

Originally Posted by flyingsquirrel
Hi All,
My ‘04 c240 with 135k miles has an issue with low vacuum that affects the brakes when the car is cold. I live at 7000’. A trusted mechanic diagnosed that the problem was low vacuum (13” when cold IIRC). No leaks were found. He cited a TSB where this issue is sometimes experienced at altitude. The fix calls for the installation of an aux electric vacuum pump. He couldn’t find any info or part numbers.
Does anybody have any experience with this? I know that older muscle cars with modified cams will not produce enough engine vacuum. I’ve read that people bypass engine vacuum all-together and use an electric vacuum pump for the brake booster.
I would rather have the pump assist the brake booster vacuum rather than bypass it all together. To that end there seems to be a Volvo pump and switch that would be easy enough to wire. It would regulate engine vacuum and only come on as needed. I could maybe even add a vacuum canister to store vacuum so the pump doesn’t have to run as much. These are the parts I was thinking about; the switch has a three way valve that attaches to the brake booster with one end going to the pump and the other to the engine.

Vacuum Pump 30641411 | TascaParts.com




TIA for any info or guidance!
Ask and you shall receive!

Best of luck!
Attached Files
File Type: pdf
SKM_30822012617350 (1).pdf (403.6 KB, 275 views)
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 11:31 PM.

story-0
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-1
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-2
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-3
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-4
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-5
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-6
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-7
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-8
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE
story-9
Mercedes Teases Updated EQS With Steer-By-Wire and a Yoke

Slideshow: The 2027 update adds a fully digital steering system, revised styling, and potential charging upgrades as the company looks to revive interest in the luxury EV.

By Verdad Gallardo | 2026-04-04 10:24:38


VIEW MORE