C-Class (W203) 2001-2007, C160, C180, C200, C220, C230, C240, C270, C280, C300, C320, C230K, C350, Coupe
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Frank's C32 Obsidian Obsession

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Old 07-16-2009, 06:54 PM
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white and whiter
Originally Posted by Glyn M Ruck
So FrankW could "drive it like he stole it"

At the time the 112 was developed they were determined it enjoy LEV (low emission vehicle) status in Europe. Hence the twinspark. Kraut engineering for the sake of engineering if you ask me sometimes.

Their auto trannys are a masterpiece in simplicity - especially the 7G for what it achieves I think cost is driving simplicity in the new DB regime & that is good.
Glyn,

Lenin mentioned that his issue with his mis-fire on #6 was similar and turned out that he had problem with his cam which the factory cam is pressed together and over time it got loose? and threw off the timing.

could this be true? since there is indeed a pulse from the exhaust that sounds like the cam is off and someone did comment that it soulds like you have aftermarket cam on there.

now I'm wondering IF intake valve or exhaust valve not closing or opening properly can cause/create the pulse in the exhaust note.
Old 07-17-2009, 08:41 AM
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Originally Posted by FrankW
Glyn,

Lenin mentioned that his issue with his mis-fire on #6 was similar and turned out that he had problem with his cam which the factory cam is pressed together and over time it got loose? and threw off the timing.

could this be true? since there is indeed a pulse from the exhaust that sounds like the cam is off and someone did comment that it soulds like you have aftermarket cam on there.

now I'm wondering IF intake valve or exhaust valve not closing or opening properly can cause/create the pulse in the exhaust note.
Frank - this is new to me. All M112 & 113 engines to my knowledge have single piece cast camshafts that have the chain pulley bolted to the front of them. A special tool & bracket is required to hold the cam in place to set the valve timing.

Benz have made hollow camshafts for other engines but not the 112 to my knowledge - Yours is an AMG so maybe AMG messed with the cams but my records show that the C32 also has one piece cast cams.

Is he maybe not saying that the cam chain pulley came loose?
Old 07-21-2009, 10:37 AM
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2019 Model X DM | 2007 E63 | 2006 E46 M3
absolutely beautiful.
Old 07-24-2009, 08:43 PM
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white and whiter
update:

so compression test and leak down test was done and confirmed that something was f-ed on #4. parts replaced on #4 including all three valves (even tho current one's checked out with no bent), valve springs, and rocker arms. cam was taken out and measured to be within the correct spec. one of the valve did hit the piston making a small dent. reinstalled everything and compression is back to normal. we believe the lost of compression might have been caused by the hydraulic lifter on the rocker arm since the springs taken out seems ok. parts are cheap enough, so replaced'em anyway.

however right now it is still misfiring on #4. the shop is doing more test. the last thing we haven't check is the injector.

not gonna discuss the bill. too painful. lol

attached some pics.

edit: and glyn is correct. the cam is indeed one piece. don't know why other guys said different.
Attached Thumbnails Frank's C32 Obsidian Obsession-engine-work.jpg   Frank's C32 Obsidian Obsession-engine-work-2.jpg   Frank's C32 Obsidian Obsession-engine-work-3.jpg  

Last edited by FrankW; 07-24-2009 at 08:48 PM.
Old 07-24-2009, 09:00 PM
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Bore looks beautiful - Good old alusil - man it's tough. This darn thing is being stubborn - lifter might have been the problem

Pleased compression is back - good news

Let us know how injector testing goes. So much wrong all on one cylinder. Are they happy with wires & coils??? on No 4?

Last edited by Glyn M Ruck; 07-24-2009 at 09:11 PM.
Old 07-24-2009, 10:40 PM
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Originally Posted by FrankW
update:

so compression test and leak down test was done and confirmed that something was f-ed on #4. parts replaced on #4 including all three valves (even tho current one's checked out with no bent), valve springs, and rocker arms. cam was taken out and measured to be within the correct spec. one of the valve did hit the piston making a small dent. reinstalled everything and compression is back to normal. we believe the lost of compression might have been caused by the hydraulic lifter on the rocker arm since the springs taken out seems ok. parts are cheap enough, so replaced'em anyway.

however right now it is still misfiring on #4. the shop is doing more test. the last thing we haven't check is the injector.

not gonna discuss the bill. too painful. lol

attached some pics.

edit: and glyn is correct. the cam is indeed one piece. don't know why other guys said different.
Better update than I was anticipating, Frank, so hopefully whatever clears the misfire on #4 will be less labor intensive and cheaper than what you've already spent.
Old 08-06-2009, 07:23 PM
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white and whiter
update:

new camshaft arrived and replaced. the exhaust lobe on the old shaft is wayyyy off. I don't know how this could happen if this is indeed a one piece camshaft, but anyway you can see how much the exhaust timing is off in the pic below. new one on the right and old one on the left. I wonder if you could repair the old cam tho. hmm...

picking up the car later today.
Attached Thumbnails Frank's C32 Obsidian Obsession-c32-001.jpg   Frank's C32 Obsidian Obsession-c32-007.jpg   Frank's C32 Obsidian Obsession-c32-009.jpg  
Old 08-06-2009, 07:33 PM
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white and whiter
picked up the car total bill $2704 ish

took a better look at the camshaft. the 32 camshaft is pressed together. my guess is the rocker seized while the camshaft continues to push against it and eventually moved the lobe soo far out of place.

ooh..and WTF!!!!!! my up-down motor linkage for the steering column died on the spot when I got into the car. now it's stuck at the highest position.
Old 08-06-2009, 07:50 PM
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Originally Posted by FrankW
picked up the car total bill $2704 ish

took a better look at the camshaft. the 32 camshaft is pressed together. my guess is the rocker seized while the camshaft continues to push against it and eventually moved the lobe soo far out of place.

ooh..and WTF!!!!!! my up-down motor linkage for the steering column died on the spot when I got into the car. now it's stuck at the highest position.
DOH...Damn, dude. Sorry to hear all that.
Old 08-06-2009, 08:03 PM
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w203 m112
Glad ya got it resolved! Not so glad about the bill hurts just to see that kinda number on a bill. A bill like that would be a huge percentage of the value of my car :x
Old 08-06-2009, 08:41 PM
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white and whiter
Originally Posted by TruTaing
Glad ya got it resolved! Not so glad about the bill hurts just to see that kinda number on a bill. A bill like that would be a huge percentage of the value of my car :x
the bill is like 15 % what my car is worth now. LOL

parts along is around $1000.
Old 08-06-2009, 08:42 PM
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Originally Posted by drexappeal
DOH...Damn, dude. Sorry to hear all that.
and this is right when I was thinking "maybe I should turn off the easy entry feature"...

anyway...the shop should be able to hook it up with repair of the linkage.
Old 08-06-2009, 08:51 PM
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Hey Frank - bad news - You are not having much luck. Interesting - so the AMG cam is pressed together. I learned something. I'm sure that could be fixed. Trouble is it might need to return to Germany for that.
Old 08-06-2009, 08:59 PM
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white and whiter
Originally Posted by Glyn M Ruck
Hey Frank - bad news - You are not having much luck. Interesting - so the AMG cam is pressed together. I learned something. I'm sure that could be fixed. Trouble is it might need to return to Germany for that.
yup...fix something and something else breaks. lol

even if the cam is fixable (looks like it is) it would probably require a new center shaft which means all lobe needs to come off. if somehow we can force the lobe back to position without a new shaft it means that the lobe is loose enough it might need a new shaft anyway. either way it's a lose lose situation. lol pretty garbage design just to built custom timing for the AMG cars IMO.

i will try and send AMG an email and see what happens.
Old 08-06-2009, 09:07 PM
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Originally Posted by FrankW
and this is right when I was thinking "maybe I should turn off the easy entry feature"...

anyway...the shop should be able to hook it up with repair of the linkage.
As long as your car gets back to being a beast, it'll all be worth it in the long run. Right now, it may be hurtful to the wallet, but you won't regret it later when it's running strong!
Old 08-06-2009, 11:08 PM
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Originally Posted by FrankW
picked up the car total bill $2704 ish....
Not a bad price considering what was replaced.


Originally Posted by FrankW
...the 32 camshaft is pressed together...
I've never heard of a modern cam that wasn't one piece ground.
Old 08-07-2009, 01:24 AM
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white and whiter
Originally Posted by mleskovar
Not a bad price considering what was replaced.




I've never heard of a modern cam that wasn't one piece ground.
at least saved a grand on labor if this is done at dealership.

they also have a regular 320 camshaft on hand and that one is one piece cast. didn't weight them, but just by holding both the AMG camshaft is slightly lighter.
Old 08-07-2009, 05:24 AM
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Originally Posted by mleskovar
I've never heard of a modern cam that wasn't one piece ground.
Indeed - the last one I saw was on a Honda racing bike engine.
Old 08-11-2009, 08:56 PM
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white and whiter
a W203 first! Titanium exhaust tips.

chopped off the Carlsson tips and got these done.



Old 08-11-2009, 09:02 PM
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not bad, I like it... but the weltmeister was cool too!
Old 08-11-2009, 09:04 PM
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06 C230 6 Speed FTW
Looks great!
Old 08-11-2009, 09:06 PM
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Originally Posted by nlpamg
not bad, I like it... but the weltmeister was cool too!
main purpose is to go with a quieter muffler. weltmeister didn't drone much, but this one is even less.
Old 08-11-2009, 09:43 PM
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white and whiter
better pics




Old 08-11-2009, 10:13 PM
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w203 m112
looks great frank
Old 08-11-2009, 11:55 PM
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nice tips ! can't wait to hear the sound clip.


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