C-Class (W203) 2001-2007, C160, C180, C200, C220, C230, C240, C270, C280, C300, C320, C230K, C350, Coupe

2003 c220 cdi auto transmission issue.

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Sep 6, 2023 | 04:20 AM
  #1  
andrewcrofts's Avatar
Thread Starter
Newbie
 
Joined: Sep 2023
Posts: 5
Likes: 0
mercedes c220 cdi 2003
2003 c220 cdi auto transmission issue.

Hi all. First Post on here so treat me gently please!
I have a 2003 c220 cdi with the 5 speed automatic transmission that is giving me issues. The car has been stood for approximately 3 years and has developed a few issues that I'm working through bit the main problem is the gear box seems to be going into limp mode when being driven and sticking in gear. I have purchased a new service kit for the fluid change along with a new coductor plate as i have been told this is the probable cause. Before i do the work on the box i need to know the fluid capacity of the ATF when re filling with a filter change included. I have searched high and low but can not get a definitive answer do any help would be greatly appreciated. I have a dip stick for the gearbox, but it's not showing any reading on the level gauge when inserted so I'm not relying on that as I don't know if it's the correct one for the car or not.
any help or guidance on changing the fluid or fittong the conductor plate would be a great help.
many thanks......
Reply
Old Sep 6, 2023 | 02:34 PM
  #2  
C230 Sport Coup's Avatar
MBWorld Fanatic!
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2002
Posts: 7,263
Likes: 169
From: So. Oregon Coast
C230 Sport Coup + 2006 W164 ML350 + 99 Ford Escort RIP
Originally Posted by andrewcrofts
Hi all. First Post on here so treat me gently please!
I have a 2003 c220 cdi with the 5 speed automatic transmission that is giving me issues. The car has been stood for approximately 3 years and has developed a few issues that I'm working through bit the main problem is the gear box seems to be going into limp mode when being driven and sticking in gear. I have purchased a new service kit for the fluid change along with a new coductor plate as i have been told this is the probable cause. Before i do the work on the box i need to know the fluid capacity of the ATF when re filling with a filter change included. I have searched high and low but can not get a definitive answer do any help would be greatly appreciated. I have a dip stick for the gearbox, but it's not showing any reading on the level gauge when inserted so I'm not relying on that as I don't know if it's the correct one for the car or not.
any help or guidance on changing the fluid or fittong the conductor plate would be a great help.
many thanks......
Of course, you need to read the codes. A MB specific code reader is best, and there's a lot of them
available these days. I have the iCarsoft MBII but i have mixed feelings about.
But it gets the job done. Don't replace any parts without doing this 1st.
Next, yes measure the fluid level. You may have a leak. Hopefully you're looking in the right place,
behind the engine. Some people have actuallly poured ATF into their cranckase. STOOPID!
Drop the plastic pans and see if there is a visible leak.
And check the TCU to see if it has fluid wicking up the wire loom coming from the transmission and
or pop the connector from the tranny to see if it has fluid in it.
It's (TCU) usually under the passenger floor kick panel, but on right hand drive, I'm not sure.
If fluid is wicking up the loom, it can get into everything and be a real mess.
Lots of threads on this.
Use a dipstick like this one https://www.ebay.com/itm/322559591384
Check it with the engine hot and running.
If there's no fluid, try adding some. Do a little at a time like 4-8 oz. If you overfill you'll have to take some out which is a PIA.
You didn't mention how many miles on the car or when you did the last transmission service.
Fluid is of course the red ATF134 which replaces the original fluid spec.
I wouldn't mess with the conductor plate unless you have to, and
be sure to get the OEM one. DO NOT GET A CHINESE ONE. Nothing like putting a bad one in your
car. OEM is from Kostal such as this one. They aren't cheap, but you'll cause yourself no end of frustration
using cheap parts.
https://ebay.us/hXtr7g

You can look over this old thread created by yours truely and these instruction for reading the fluid.
https://mbworld.org/forums/c-class-w...ighlight=722.6
Attached Files
File Type: pdf
ATF Level 722.6.pdf (238.8 KB, 139 views)
File Type: pdf
722.6 Dipstick Instructions.pdf (219.5 KB, 130 views)

Last edited by C230 Sport Coup; Sep 6, 2023 at 02:49 PM.
Reply
Old Sep 7, 2023 | 12:22 PM
  #3  
andrewcrofts's Avatar
Thread Starter
Newbie
 
Joined: Sep 2023
Posts: 5
Likes: 0
mercedes c220 cdi 2003
Originally Posted by C230 Sport Coup
Of course, you need to read the codes. A MB specific code reader is best, and there's a lot of them
available these days. I have the iCarsoft MBII but i have mixed feelings about.
But it gets the job done. Don't replace any parts without doing this 1st.
Next, yes measure the fluid level. You may have a leak. Hopefully you're looking in the right place,
behind the engine. Some people have actuallly poured ATF into their cranckase. STOOPID!
Drop the plastic pans and see if there is a visible leak.
And check the TCU to see if it has fluid wicking up the wire loom coming from the transmission and
or pop the connector from the tranny to see if it has fluid in it.
It's (TCU) usually under the passenger floor kick panel, but on right hand drive, I'm not sure.
If fluid is wicking up the loom, it can get into everything and be a real mess.
Lots of threads on this.
Use a dipstick like this one https://www.ebay.com/itm/322559591384
Check it with the engine hot and running.
If there's no fluid, try adding some. Do a little at a time like 4-8 oz. If you overfill you'll have to take some out which is a PIA.
You didn't mention how many miles on the car or when you did the last transmission service.
Fluid is of course the red ATF134 which replaces the original fluid spec.
I wouldn't mess with the conductor plate unless you have to, and
be sure to get the OEM one. DO NOT GET A CHINESE ONE. Nothing like putting a bad one in your
car. OEM is from Kostal such as this one. They aren't cheap, but you'll cause yourself no end of frustration
using cheap parts.
https://ebay.us/hXtr7g

You can look over this old thread created by yours truely and these instruction for reading the fluid.
https://mbworld.org/forums/c-class-w...ighlight=722.6
update.....
So today I've managed to get a new dipstick for the gearbox. Checked the ATF level and it was VERY low. Ended up adding just over 1 litre which took it to the correct level on the markings on tje dipstick. (Checked with a warm engine and box, engine running, wife cycling the gears). I'd had the battery disconnected as I've also replaced an injector seal. Drove the car and all was well, changed gear as it should. Drove for about 5 miles just in case it developed any issues whilst out. As I slowed down to stop at a junction, the gears changed down as expected but then as I pulled away, stuck in gear again. The car wouldn't rev above 3k and went about 30mph. Pulled over and disconnected the battery and waited a few minutes, reconnected and Drove again. Changed gear as normal, 60mph no issues. Slowed down again to turn up my street home and it stuck in gear again. ATF level is spot on now according to the (new) dipstick and its not making any noises or unusual performance, other than sticking in gear again. Could this be an error code logged that is kicking in when it's driven and putting it into limp mode again (clearing when the battery is disconnected)?? I used mercedes approved ATF to top up with so I'm head scratching again. I've got someone coming tomorrow with a snap on code reader (he's a mechanic and says it should read and clear the codes) does the code idea sound plausible??
Thanks again.....
Reply
Old Sep 7, 2023 | 08:16 PM
  #4  
tkid's Avatar
Member
Liked
Loved
 
Joined: May 2021
Posts: 121
Likes: 22
From: Melbourne, Vic, Australia
C230K M271 CL203 2003 model
Yes, definitely check the codes!. Many things can cause the 'limp home' mode..
I had a DPC- P0121 - Throttle/ Pedal Position Sensor/Switch A Circuit Range/Performance Problem..
The Pedal position was causing the Throttle plate to move into uncharted position, causing P0121 error code and going into go-slow mode!
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 04:14 PM.

story-0
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-1
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-2
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-3
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-4
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-5
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-6
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-7
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-8
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-9
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE