Broken doorhandle...
In my case I was lucky that the internal metal rod had just popped out of the plastic clip, and I was able to just relocate it again. But took additional measures to ensure it doesn't happen again. Surprising really considering that the back door internal lock has probably only been operated less than 10 times in the whole time I have had the car (from new). Youtube came to the rescue for me.
This is another item on these cars that should not fail at the rate they do. It says a lot about their suppliers.
Last edited by itsrichierich; Jul 8, 2016 at 01:54 PM.
It does require bit of work to replace it.
Definitely better then ordering a color matching panel from the dealer.
https://cdn.shopify.com/s/files/1/21...46985993934495
The Best of Mercedes & AMG
As a new member, I don't think I can post links, but if you search Amazon for mercedes w204 inner door handle repair kit, you'll find it. It's a bit of a PITA to take the door panel apart, but it's far cheaper. I used a wood chisel and rubber mallet to shear off the plastic welds.
Bought the Auto trim removal tools, torx tools, and wood chisels (more about this in a moment) at Harbor Freight for under $25.
Google IE amazon.com w204 door handle replacement, scroll down to the video, How to replace your interior door handle.
Or Google IE w204 door handle replacement, Youcanic, Mercedes-Benz Interior Door Handle DIY FIX W204 should be first result for written step by step instructions.
If you are careful and take your time it is only 1 1/2 hours work, better than buying a new door card.
Step 3, Top Tip. Removing ALL the melted tabs took under 5 mins. Get hammer, use 1/2 inch wood chisel as flat and level
as possible and tap the bottom of the melted tabs, letting chisel cut the tops off. I swear when they pop off in 5 to 10 secs a piece you will be thanking me.
Step 5, The door handle cable clip is a real pain to get off Old handle. I used channel locks and needle noose and small flathead screwdriver to tear the old handle from around the clip.
Lastly if you are using the cordless drill/screwdriver to install screws set clutch to one of lowest settings and then
hand tighten all screws to finish.
Hope this helps others and saves them some money better allocated to other things.
It's obv a well known problem now and there seem to be various replacement kits on line and you tube 'how to's'...
Just wondered if anyone had purchased a kit recently and if so where from (link for ref pls) was it quality / worth the money etc?
Many thanks.
B.
Ebay is cheaper.Everything around the driver will have issues because it’s the most abusive area, for me … torn seat, peeled control buttons, door lock, door handle.
Last edited by Demvang; Aug 23, 2024 at 08:14 PM.
Ebay is cheaper.Everything around the driver will have issues because it’s the most abusive area, for me … torn seat, peeled control buttons, door lock, door handle.









