- Mercedes-Benz C-Class: Why is My Engine Getting Carbon Buildup?
Guide to diagnose trouble and recommended solutions
Browse all: Engine Diagnostics
New DI Engines -- Excessive Carbon Buildup ??
Anyways, the evidence presented was enough to keep me from doing that (not the EGR in that case, but the PCV return)




Just to clear up any confusion block off the EGR valve (exhaust gas recirculation) this is what lets burnt exhaust fumes back in too the intake system.
By blocking it up this stops the exhaust fumes going in to the intake and in my experience with petrol and especially diesels works very well in eliminating carbon build up. Most cases the engine runs noticably smoother at light throttle after this mod.
My experience is with Diesels, carb petrol and port injection petrol in all these case the engine did not need any sort of tuning/ mixture adjustment after blocking off the valve.
Do not block off the PCV valve you will be in serious trouble with oil leaks.
Yes there are EGR valves in Mercedes petrol engines this link is one example, and if you look carefully at a photo of used one you should see carbon build up.
https://www.google.co.nz/search?q=me...&bih=689&dpr=2
Last edited by NZ-Merc; May 10, 2017 at 09:01 AM.
Just to clear up any confusion block off the EGR valve (exhaust gas recirculation) this is what lets burnt exhaust fumes back in too the intake system.
By blocking it up this stops the exhaust fumes going in to the intake and in my experience with petrol and especially diesels works very well in eliminating carbon build up.
My experience is with Diesels, carb petrol and port injection petrol in all these case the engine did not need any sort of tuning/ mixture adjustment.
Do not block off the PCV valve you will be in serious trouble with oil leaks.
Yes there are EGR valves in Mercedes petrol engines this link is one example.
https://www.google.co.nz/search?q=me...&bih=689&dpr=2
Anyways, for the Audi folks I used to chill/chat with, they just blocked the return back to the intake from the PCV valve.




I can not recall the theory exactly at the moment I think there is a slight pressure difference between the intake and crankcase which is controlled by the valve with a seating ball and light spring.
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I probably went through 10 or so different ones on the A4. Did diddly poop
And PVC is for pipes in your house. I think you mean PCV
I probably went through 10 or so different ones on the A4. Did diddly poop
And PVC is for pipes in your house. I think you mean PCV


Just giving you a hard time..........
I have a couple of questions, I'll keep it as succinct as possible. Though not mechanically knowledgeable, I have read through the thread and wanted to confirm my understandings. Apologies if I am asking stupid questions, that's why I am here - to learn.
2010 C250 CGI / 1.8L 4 cylinder turbo / direct injection / 150,000 km / Australia
-Car started "stuttering" under power repeatedly resulting in Check Engine Light and limp mode.
-MB Dealer diagnosed excessive carbon buildup in air intake manifold
-Intake manifold cleaned and one ignition coil replaced by MB Dealer. Car returned.
-Though much better the car still "stutters" under constant power as it did before.
-Car now booked into MB Dealer to resolve.
When the car was returned I asked specifically whether the air intake valves had been cleaned. MB Dealer replied "No, they did not need cleaning".
My question is this: If there is excessive carbon buildup in the air intake manifold would that not also mean there is excessive carbon buildup on the air intake valves, meaning they also need cleaning via walnut shells or otherwise? Or am I wrong?
I guess what I am wondering is - did this guy (MB Dealer) lie to me when they had done only half the required job.
Thanks in advance for your help. WilliamH
I have a couple of questions, I'll keep it as succinct as possible. Though not mechanically knowledgeable, I have read through the thread and wanted to confirm my understandings. Apologies if I am asking stupid questions, that's why I am here - to learn.
2010 C250 CGI / 1.8L 4 cylinder turbo / direct injection / 150,000 km / Australia
-Car started "stuttering" under power repeatedly resulting in Check Engine Light and limp mode.
-MB Dealer diagnosed excessive carbon buildup in air intake manifold
-Intake manifold cleaned and one ignition coil replaced by MB Dealer. Car returned.
-Though much better the car still "stutters" under constant power as it did before.
-Car now booked into MB Dealer to resolve.
When the car was returned I asked specifically whether the air intake valves had been cleaned. MB Dealer replied "No, they did not need cleaning".
My question is this: If there is excessive carbon buildup in the air intake manifold would that not also mean there is excessive carbon buildup on the air intake valves, meaning they also need cleaning via walnut shells or otherwise? Or am I wrong?
I guess what I am wondering is - did this guy (MB Dealer) lie to me when they had done only half the required job.
Thanks in advance for your help. WilliamH
Welcome to the forum. I don't think you'll get a lot of info from us on this thread because this thread is specifically talking about excessive carbon buildup on direct injected gasoline cars. I believe your cgi is a diesel, and thus most of us don't have any experience working with that. Hopefully someone else can chime in here. Personally, I'd start another thread instead of posting in this one if in fact your car is a diesel to get you the eyeballs necessary to help you resolve your issue.
Welcome to the forum. I don't think you'll get a lot of info from us on this thread because this thread is specifically talking about excessive carbon buildup on direct injected gasoline cars. I believe your cgi is a diesel, and thus most of us don't have any experience working with that. Hopefully someone else can chime in here. Personally, I'd start another thread instead of posting in this one if in fact your car is a diesel to get you the eyeballs necessary to help you resolve your issue.
However, I don't know how to diagnose if it is suffering from carbon build up. After I park the vehicle I do smell a weird mixture of oil/gas and the exhaust pipe sometimes smokes a bit longer.... Most of the time the car is fine. I at first attributed to the cold New England weather but it persisted throughout warmer days.
Question.... I've been watching vids and researching online line for the past 3 months now about Oil Catch cans... From what I can see, they do work. However, from what I am reading on this forum about people's opinions that they do not work... The thought crosses my mind on whether or not those who bought a OCC, could have just bought the wrong kind or too cheap of an OCC? There are many types on the market and from what I've seen many would not work properly IF they don't have that filter, mesh or divider inside of the can. So I'm wondering if those who had problems with their OCC, if they may have just needed to get a better quality OCC?
I ask this question because from my research, I've found that, YES, there are inherently known issues with OCC's that don't have the right separator or filtration systems inside of them (meaning oil and water going past the can and into the intake manifold) all because the OCC's they had were nothing but an open empty can. OR because some people had let the can fill up to the point where the contents leaked out into the intake system.
Just a thought
I ask this question because from my research, I've found that, YES, there are inherently known issues with OCC's that don't have the right separator or filtration systems inside of them (meaning oil and water going past the can and into the intake manifold) all because the OCC's they had were nothing but an open empty can. OR because some people had let the can fill up to the point where the contents leaked out into the intake system.
Just a thought
I have a daily driver Hyundai Accent 1.6 GDI. @ 7.5k miles I installed a Jegs Air/Oil separator. At 11k, I did a valve cleaning with the CDC GDI IVD cleaner. Tons of white smoke. Repeated at 22k and similar results, less smoke. Repeated at 33k, very little to no smoke. I'm at 65k and about to repeat.. but that little air/oil separator collects ~1 tbsp. every ~600 miles. Running Amsoil OE synthetic and top tier fuel. I haven't scoped the intake tract, but the car runs like a top. I've heard of others having issues, so I wanted to be proactive.
Searching for a catch can kit for the GLC, although the stock oil separator system seems pretty decent. It recirculates the oil back to the engine though vs. draining.. planning on more frequent intervals for oil changes (she currently has 3.5k miles on it) to prevent issues in the future.










