Relay for secondary air pump
I should of snapped a picture. This job is a pain the the *** let me tell u took 4 hours with an oil change and cabin air filter change. I hope I saved myself 600$ so far on the first cold start I hear no noise.
Regardless I saved about $2500 doing this job myself LOL
i couldn't pull my phone out to take after pictures because My hands were filthy but the part looks like new. Look how much carbon build up inside, theres nothing we can do about it... we should all have some build up but this is quite a bit.
I ripped out the muffin paper seal and took a rubber seal glued it to the valve and cut it to size, everything works. I guess time will tell if it holds up.
This part at the deal is $400 a new rubber seal made by me was free thanks to my neighbour but really if I had to buy it $3.
In total I have saved $2500 on labour and parts doing this myself.




If have not found the fuse or relay as yet the pump checked out OK (if I need to take it out I have to remove the front bumper cover.
See post > http://www.benzworld.org/forums/r230...30-option.html
The question I have now after reading your post is it the gummed up valves and were are they on my AMG set up.
Thanks for posting the pictures
Last edited by Hendrik Koster; Mar 30, 2018 at 08:56 AM.
See post > http://www.benzworld.org/forums/r230...30-option.html
The question I have now after reading your post is it the gummed up valves and were are they on my AMG set up.
Thanks for posting the pictures
I'm not sure where the valves are on the AMG but try to go on pelican parts and see what the valves look like for your year AMG that may halo out.
Search for your pump and it should show you related parts to the project.
Let me know if that helps if not I'll try to help out Monday.




As I had said in my other post I managed to test run the AApump while it was mounted in it's original location in front of the DS wheel under the front bumper cover by removing the connecting plug and applying 12 volts from an auxiliary source directly to the motor connecting pins
The 2 high amp fuses in my PS fuse box (one 50 Amp and one 40 Amp) are fine but I'm not sure yet if they are they the ones for the AAP I guess I can take an Ohm meter and do a continuity check when I pull the electrical connector from the AAP and measure between it and the fuse socket.
Perhaps I can than use the same method to see if any of the relays in the PS fuse box has continuity back to the one of these fuses.
Again to repeat myself if the fuse, relay and pump check out than can the cause be the valves that you posted about in this thread? When they are cleaned does the CE light go off.
Thanks for taking the time to reply and share your findings I appreciate it.
Best H
Last edited by Hendrik Koster; Mar 31, 2018 at 07:04 AM.
As I had said in my other post I managed to test run the AApump while it was mounted in it's original location in front of the DS wheel under the front bumper cover by removing the connecting plug and applying 12 volts from an auxiliary source directly to the motor connecting pins
The 2 high amp fuses in my PS fuse box (one 50 Amp and one 40 Amp) are fine but I'm not sure yet if they are they the ones for the AAP I guess I can take an Ohm meter and do a continuity check when I pull the electrical connector from the AAP and measure between it and the fuse socket.
Perhaps I can than use the same method to see if any of the relays in the PS fuse box has continuity back to the one of these fuses.
Again to repeat myself if the fuse, relay and pump check out than can the cause be the valves that you posted about in this thread? When they are cleaned does the CE light go off.
Thanks for taking the time to reply and share your findings I appreciate it.
Best H
I would go for the valves last as they cost the most. If everything checks out it's most likely the valves.
I say do them last because the fuse and relay are $25 or so and the switch over valve was $40 and the vacuum hoses were 20$. The system is all the parts we listed so the problem would then be fixed.
If you go the route I did make sure you have high heat glue and a few rubber seal making kits.
I had 2 codes when my pump failed, when I get on my computer I can locate them Monday. I need to locate my service bill since it was covered under warranty to see exactly what they changed on my car.
I have a few threads on my pump when it failed.if your in a rush search for them I'm sure I posed the codes.
I wish I could be more help but I'm away from my computer.
Can you post your codes if you haven't already and what is actually the issue with your pump? Is it making a very loud noise for 90 or so seconds when you turn on the car ?
Good luck it's defiantly an annoying issue




Anyway in about another hour I'll get to the car itself and will correct this and report back here!
So for those reading along at home it shows you that a simple oversight can easily make you believe some thing is wrong whereas there rely is not.
Hopefully this mistake may be a lesson for others in the future, check, check and check again.
Happy motoring
Anyway in about another hour I'll get to the car itself and will correct this and report back here!
So for those reading along at home it shows you that a simple oversight can easily make you believe some thing is wrong whereas there rely is not.
Hopefully this mistake may be a lesson for others in the future, check, check and check again.
Happy motoring
The Best of Mercedes & AMG




Thanks




As it is easy to pop -off the cover from the relay I make another visual inspection of the inside contact points in 6-8 weeks to see. (it wont take 10 minutes to this)
Called Mercedes dealer and they told me they don't know which relay it is. They would be happy to have service look at it. Anyway here is my vin
WDDGF8BB3BR154443
Can someone tell which exactly which relay it is and where is it located as the incompetence of Mercedes is baffling
2011 C300 4Matic V6
Thanks a bunch
Usinc a Carsoft CR Plus, I get two codes: Malfunction of secondary air injection at left bank of cylinders (function chain) (PO410) and a similar one that says "at right bank of cylinders".
1) I checked the pump (one year old and still under warranty) direct from the battery and it ran and sounded good.
2) On a cold start in the morning, the pump rand for about 30-40 seconds and then shutdown. (This tells me that the pump itself and all the fuses and relays are functioning) Is this correct? The auto parts store has a pump ready for me, but I don't want to take it as it seems that it is not the pump.
3) So, I suspect that I have some kind of pluggage in the various components (vaccum hoses or valves, etc.) I ordered the gaskets and vaccum hoses and am waiting on them.
4) Any idea on what to check first? (change over valve or left and right valves?
don't throw your old pump either you can open it up and clean out the carbon build up and it not make any noise.
i checked the 40 fuse and it looked fine , the engine check light is still on










