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Pyrofuse removal

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Old May 3, 2023 | 04:34 PM
  #1  
Stanley Wilson's Avatar
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C300
Pyrofuse removal

Does anyone know how to disconnect pyrofuse from prefuse box??? I've heard of people accidentally breaking them. Here is a pic
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Old May 6, 2023 | 07:48 AM
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gamma300C's Avatar
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Hidden beneath the blue rubber piece are 2 plastic ears, 180 degrees apart, that need to be squeezed to release pyrofuse.
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Old May 7, 2023 | 09:09 AM
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Old May 7, 2023 | 12:01 PM
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So basically squeeze blue part in very hard then pull out?
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Old May 7, 2023 | 12:16 PM
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That's my feeling...the one prior poster pried up without releasing tabs and broke the base where the tabs engaged. The replacement profuse fit back in fairly snug luckily.
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Old May 7, 2023 | 12:21 PM
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Stanley Wilson's Avatar
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Pretty dumb design for sure. Nothing is ever easy on a Benz!!!
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Old May 7, 2023 | 12:53 PM
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Yep...MB is big on having electrical connectors secured with tab releases, some easy to work, some fiendishly resistant to being solved !!
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Old Oct 18, 2023 | 02:50 AM
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Heard that you lift up the orange tab, may you can ;look at the old one to see what it does.
BTW where did you get the new connector???

I need one

Regards
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Old Oct 18, 2023 | 07:36 AM
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Give these people a call..they have pyrofuses that look like ours or can point you in the right direction hopefully. Good Luck.

https://www.myairbags.com/
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Old Nov 11, 2023 | 02:42 AM
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[QUOTE=gamma300C;8773382] hey man what’s the resistor you have connected for ? Thank you
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Old Nov 11, 2023 | 05:44 AM
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The pyrofuse in this post had "blown" because of an impact I presume (not my original post) which disconnects battery power. The pyrofuse normally has 3 ohms of resistance across the sensor lead terminal, 0 when blown, so resistor tells ECU system intact. I also have heard this resistor insert is used when the squib from an airbag has blown 2nd accident, it will fool the pyrofuse into sensing a functioning airbag which I suspect was the reason for the resistor add on here.
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Old Sep 14, 2024 | 04:08 PM
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c300 4matic
Originally Posted by gamma300C
The pyrofuse in this post had "blown" because of an impact I presume (not my original post) which disconnects battery power. The pyrofuse normally has 3 ohms of resistance across the sensor lead terminal, 0 when blown, so resistor tells ECU system intact. I also have heard this resistor insert is used when the squib from an airbag has blown 2nd accident, it will fool the pyrofuse into sensing a functioning airbag which I suspect was the reason for the resistor add on here.
Is this a work around for a blown pyro fuse? i just picked up a 2012 c300 that had some very minor accidents yet passenger headrest is the only deployed item in interior no airbags deployed, the car will not crank at all but radio engine fans lights everything works i can put it in drive and shift but the car will not crank at all any suggestions, thank you.
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Old Sep 14, 2024 | 08:52 PM
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2002 ML 500
You pull up the top cap on the pyro to release it, easy as
The resister is to fool the computer to say the fuse is not blown.
It will not fix a blown fuse.
The Mercs have many high current fuses hidden in modules, in the ML I had a blown fuse in the module under the drivers floor. This gave an indication of a blown PYRO and all sorts of funny things like airbag faults no start etc.
I had to physically track the battery cables to find.
The fuses can be replaced, I think i have a post on it somewhere
I had a pyro error after all that and it was actually because the plug was seating. You have to pull the cap up, put plug in and push cap down. It actuates the plastic tabs people mention here that work like a clamp to connect. Do not try and mess with those little things the plugs are near impossible to find.

Last edited by Terry WM; Sep 14, 2024 at 08:57 PM.
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Old Sep 15, 2024 | 03:52 AM
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Originally Posted by dubdubs
Is this a work around for a blown pyro fuse? i just picked up a 2012 c300 that had some very minor accidents yet passenger headrest is the only deployed item in interior no airbags deployed, the car will not crank at all but radio engine fans lights everything works i can put it in drive and shift but the car will not crank at all any suggestions, thank you.
Yes, it is. Replacement pyro fuses can be bought on eBay. I don’t recommend the resistor work around. The pyro fuse is there to shut off the engine and the fuel pump in an accident or a rollover to lessen the chance of fires from fuel spills. Search this forum for additional threads on pre-fuse boxes. There are a number of pre-fuse box models and each has a specific pyro fuse, so you will need to see it to get the right one. You can test it for continuity to make sure that’s your problem.
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