Faulty coolant level indicator?




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The DTC for this issue is P25567B (on my W166 car) and it is stored in the SAM module. That code really doesn't help though, except perhaps to confirm that the problem isn't something more serious than coolant level.
I really would like to know how to determine the proper fill level. The white line on the tank isn't labeled LOW or MAX, so I can only presume it means LOW and I don't know how high to fill to MAX. I don't want t overfill!
I also actually don't see any coolant level sensor or wiring plugged into the expansion tank (nor anywhere on the parts diagram), so I don't know how this car alternatively determines coolant level, if the issue is actually with the sensor.




I topped the fluid up once previously just to bring it above the white part looking from the outside. I bought a jug but I only added maybe 1/4 liter. Then i recently drained and replaced the coolant during oil filter housing gasket replacement.
NOTE: Do make sure you are using a 50/50 mix to top off and not just straight coolant. Proper cooling and corrosion protection is at 50/50 with NO MORE THAN 55% coolant/45% water. Always use distilled water.
Last edited by JettaRed; Dec 24, 2023 at 08:23 AM.
I added more coolant, although not quite all the way up to the black to be cautious. The low coolant indicator went off without me ever having started the engine, so Low Coolant level warning was probably correct all along. Keeping my eye on it now that it doesn't fall below the threshold again anytime soon!
Important to note that the secondary coolant reservoir tank near the engine in the newer cars (a separate coolant system for just the intercooler I believe) currently has no low coolant sensor or warning indicator at all! I initially was only looking at that since it was very low when this error indicator first appeared, but it was actually the main engine coolant reservoir that set off the alarm.
Last edited by cparke; Dec 24, 2023 at 12:45 PM.




Mine only has the one coolant reservoir and it has a sensor on the bottom, im looking at others that have two tanks and it does seem at least the main tank has a sensor also. I have no idea how the two tanks work, if they are connected to each other.
Not sure where that wire comes from, but mystery solved, the coolant level sensor is integrated into the expansion tank and not replaceable or sold as a separate part anymore.
Last edited by cparke; Dec 24, 2023 at 01:46 PM.





