DIY Panoramic Sunroof Clip Repair in Place
If I'm able to print some extras, I'll send out to whomever can test them for me.
I'll re-post once I have more printed.
Cannot figure out how to install the replacement slide grommet.
I would like to purchase four (4) if possible.
Thank-You
Ken
Last edited by fordham511; Mar 13, 2022 at 05:36 PM. Reason: add info
The Best of Mercedes & AMG
After researching this problem, I realized that this is a pretty widespread issue with this OEM sunroof design and many people have reported a similar issue. This ultimately causes road noise and binding during opening/closing.
The published repair involves removing the entire headliner in the vehicle to gain access to the end of the guiderails in order to slide in the replacement clips (a lot of work).
I decided to design a repair-in-place clip to solve this issue. I printed them on my 3D printer out of PLA and installed on my car and it has been in service for about 2 months now without any issue. They are working amazingly well!
The clips will install on the guiderail, then the sunroof yoke will slip down into the grooves, then the retainer inserts will get a dab of superglue and be pressed into place to lock it all in place. Allow the glue to cure for 4 hours before using sunroof.
I was a bit leery that super glue would have enough "guts" to hold up....but it turns out the super glue is actually stronger than the PLA plastic.
Attached are a few pics showing the design.
I'm looking for anyone else who has the broken clip issue and would like to try out my clips? I want some additional feedback on how well they'll hold up with use.
Anyone?
After researching this problem, I realized that this is a pretty widespread issue with this OEM sunroof design and many people have reported a similar issue. This ultimately causes road noise and binding during opening/closing.
The published repair involves removing the entire headliner in the vehicle to gain access to the end of the guiderails in order to slide in the replacement clips (a lot of work).
I decided to design a repair-in-place clip to solve this issue. I printed them on my 3D printer out of PLA and installed on my car and it has been in service for about 2 months now without any issue. They are working amazingly well!
The clips will install on the guiderail, then the sunroof yoke will slip down into the grooves, then the retainer inserts will get a dab of superglue and be pressed into place to lock it all in place. Allow the glue to cure for 4 hours before using sunroof.
I was a bit leery that super glue would have enough "guts" to hold up....but it turns out the super glue is actually stronger than the PLA plastic.
Attached are a few pics showing the design.
I'm looking for anyone else who has the broken clip issue and would like to try out my clips? I want some additional feedback on how well they'll hold up with use.
Anyone?
The first group on the left is the original guides that broke. The second set in the middle is an aftermarket set made in Turkey, they look less strong. The set on the right is flyboyusa's design.
The piece of wood I cut to keep everything in place. The inserts are halfway in place and ready for little bit of glue before I pushed them down where they go. The yellow dust everywhere is from the 4000 count pollen dust in Georgia.
Last edited by C3004matidriver; Apr 1, 2022 at 11:20 PM.
The first group on the left is the original guides that broke. The second set in the middle is an aftermarket set made in Turkey, they look less strong. The set on the right is flyboyusa's design.
The piece of wood I cut to keep everything in place. The inserts are halfway in place and ready for little bit of glue before I pushed them down where they go. The yellow dust everywhere is from the 4000 count pollen dust in Georgia.
After researching this problem, I realized that this is a pretty widespread issue with this OEM sunroof design and many people have reported a similar issue. This ultimately causes road noise and binding during opening/closing.
The published repair involves removing the entire headliner in the vehicle to gain access to the end of the guiderails in order to slide in the replacement clips (a lot of work).
I decided to design a repair-in-place clip to solve this issue. I printed them on my 3D printer out of PLA and installed on my car and it has been in service for about 2 months now without any issue. They are working amazingly well!
The clips will install on the guiderail, then the sunroof yoke will slip down into the grooves, then the retainer inserts will get a dab of superglue and be pressed into place to lock it all in place. Allow the glue to cure for 4 hours before using sunroof.
I was a bit leery that super glue would have enough "guts" to hold up....but it turns out the super glue is actually stronger than the PLA plastic.
Attached are a few pics showing the design.
I'm looking for anyone else who has the broken clip issue and would like to try out my clips? I want some additional feedback on how well they'll hold up with use.
Anyone?
you can email me @ R.Woods@kw.com
Thanks
Adeel







