C32 AMG, C55 AMG (W203) 2001 - 2007

Water Pump Cover DIY - idler pulley seized up!!!

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Old 05-19-2008, 01:02 PM
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2005 Silver E55
Water Pump Cover DIY - idler pulley seized up!!!

My C32 threw the belt the otehr day, and it turned out to be the infamous "idler pulley". I thought the ticking noise was the SC pulley, and I was saving $$$ for a smaller performance SC pulley because they come with the bearings already pressed in. BIG MISTAKE!!! The idler pulley was the culprit, and finally seized up, and distroyed the mount that is part of the water pump cover. I have searched everywhere on the internet, butr can't find any DIY tips for removing/installing a new cover. It doesn't look too complicated, but would like to know if there are any tips, pictures, etc that anyone has that will help me with this procedure?


Can I replace just the cover or do I have to replace the entire Water Pump?

Last edited by ptirado961; 05-19-2008 at 04:22 PM.
Old 05-19-2008, 02:15 PM
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Anyone have any tips/pics for this? I don't want to screw this up... I am thinking it is justthe pulley bolts and case bolts, and the whole thing will fall off with a little hit from a rubber mallot. Does that sound right? Should I do this myself, or shoud I take it to a shop?
Old 05-19-2008, 02:18 PM
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My idler pulley also failed a couple of months ago but I'm not picturing what you are saying...
Old 05-19-2008, 02:33 PM
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ya, not following either....you got a pic to show whats going on?
Old 05-19-2008, 03:53 PM
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2005 Silver E55
To clarify: The idler pulley that failed, completely seized up causing stress on the pulley so much that it chewed a huge chunk of metal off of the pulley mount. That pulley mounts to the casing of the "water pump". I bought a new pulley, but because the mount is chewed up, it won't sit properly. I have determined that I will have to replace the water pump cover. My question is "what are the steps to replace the WP cover?". I haven't seen any DIY pics or steps here for that. I can't be the only one this has happened to.
Old 05-19-2008, 05:24 PM
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I try to read what happen, but can't really picture it..... you should take a picture, you might get some helpful inputs on this problem.
Old 06-24-2008, 05:45 PM
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Whats the part number for the idler pulley? mine did the same thing, need replacement.. where did you purchase?
Old 06-26-2008, 05:51 PM
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I can't recall the idler pulley mount you are referring to, but I have changed the water pump on mine. Not hard to do - the alternator mounting bolt passes through it, so will need to come off. The bolts securing the pump are of varying lengths, so make a note of where they fit. Pretty easy really, no need to remove the radiator or anything big.
Old 11-13-2008, 03:29 PM
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2005 Silver E55
How much is a new Water Pump?

Should I get a new WP from the Stealer, or are there other sources that are cheaper?

PS - I have been driving around since this happened with a new pulley after filing and reshaping the mount the best I could with no real issues or thrown belt. The pulley is even cocked a little and the belt doesn't ride on the pulley perfectly (only 60% of the belt is on the pulley). I really need to install a new WP. Everytime I gun it, I say a little prayer...

Last edited by ptirado961; 11-13-2008 at 03:33 PM.
Old 11-13-2008, 04:54 PM
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2002 C32 1987 190E 2.3 334K miles and going
Originally Posted by highvoltz
Whats the part number for the idler pulley? mine did the same thing, need replacement.. where did you purchase?
Stealership @ $72.00.
This pulley has the v-grooves on them and next to the SC pulley.
Old 11-13-2008, 05:35 PM
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2008 A8L, 2002 996TT X50, 2009 X5
This is directly off of my recent invoice from an independent MB specialist shop:

The grooved guide pulley to the left of the S/C pulley is part # 120 200 04 70 - just bought one for $55

New WP is 112 200 13 01- 88 - it was $277.59 with core exchange

Just happened to have the invoice right in front of me, given this week's MBW activity
Old 01-15-2009, 04:28 PM
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Still no issues!!!

Originally Posted by ptirado961
Should I get a new WP from the Stealer, or are there other sources that are cheaper?

PS - I have been driving around since this happened with a new pulley after filing and reshaping the mount the best I could with no real issues or thrown belt. The pulley is even cocked a little and the belt doesn't ride on the pulley perfectly (only 60% of the belt is on the pulley). I really need to install a new WP. Everytime I gun it, I say a little prayer...
So far, I have been able to run for eight months without throwing the belt or any worn parts (as far as I can tell). I even have the Code3 SC pulley on, and was hammering it over the weekend. Well, I finally ordered a new Water Pump from RockAuto (CARDONE SELECT Part # 5583333 (55-83333) for 187.79). If anyone knows of a thread that has a good DIY writeup with pictures of R&I of the Water Pump, I would be much obliged...

Last edited by ptirado961; 01-15-2009 at 04:30 PM.
Old 06-28-2011, 07:17 AM
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C32 AMG Water Pump alternatives

Originally Posted by ptirado961
So far, I have been able to run for eight months without throwing the belt or any worn parts (as far as I can tell). I even have the Code3 SC pulley on, and was hammering it over the weekend. Well, I finally ordered a new Water Pump from RockAuto (CARDONE SELECT Part # 5583333 (55-83333) for 187.79). If anyone knows of a thread that has a good DIY writeup with pictures of R&I of the Water Pump, I would be much obliged...
Just wanted to know if that water pump you bought worked for you ok? I've a C32 that I'm hoping it will fit. Any heads-up / update would be appreciated.
Old 07-01-2011, 10:57 AM
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FYI I got mine from parts.com (OEM part and part number for our cars)...with core return refund it didn't end up bieng that much. I did a write up of my install f you want to check it out.
Old 09-29-2011, 04:56 PM
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Originally Posted by positronicC32
Just wanted to know if that water pump you bought worked for you ok? I've a C32 that I'm hoping it will fit. Any heads-up / update would be appreciated.
Sorry it took so long to reply, but YES! It worked out perfectly, and never had any issues. I had it installed by a local shop that really didn't work on MB cars, and was a bit reluctaant to attempt the install, but all is good. I sold thje C32 and upgraded to an E55 July of last year. The C32 was running stong with no issues with over 80k on the ODO (other than the tranny jerk around 1500rpm in stop and go traffic.)
Old 09-30-2011, 04:42 AM
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Originally Posted by ptirado961
Sorry it took so long to reply, but YES! It worked out perfectly, and never had any issues. I had it installed by a local shop that really didn't work on MB cars, and was a bit reluctaant to attempt the install, but all is good. I sold thje C32 and upgraded to an E55 July of last year. The C32 was running stong with no issues with over 80k on the ODO (other than the tranny jerk around 1500rpm in stop and go traffic.)
No need to be sorry sir. The post you made with the RockAuto part # for the Cardone waterpump saved me a whole bunch of dollars and I had it installed locally - no issues. Thanks.

On a new note, how's the E55? That certainly is an upgrade and would be my logical choice as a next Merc. For now though the C32 is just perfect

Happy driving!

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