C32 AMG, C55 AMG (W203) 2001 - 2007

Kleemann K2 in the making

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Old 10-13-2010, 12:40 PM
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Originally Posted by superstar
What was the A/F ratio? Did they adjust the fuel pressure at idle as per the instruction manual which is 4.0- 3.9 bar? They have to hook up a fuel pressure gauge and see whether the car is building enough pressure or not.
A/F ratio if you look at the dyno, its 14 and dips 0.85 down and goes back up to 14.5 which is too high.

LINK to dyno,

LINK to dyno https://docs.google.com/fileview?id=...YWNmNmUw&hl=en

Last edited by alroumi; 10-13-2010 at 12:46 PM.
Old 10-13-2010, 01:08 PM
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That is way too lean indeed.. Perhaps ask Kleemann for new fuel map?
Old 10-13-2010, 01:12 PM
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Originally Posted by Quicktwinturbo
That is way too lean indeed.. Perhaps ask Kleemann for new fuel map?
We've contacted the CEO already, he gave the tech a couple of things to check like the MAF, becasue it dips so a new one is on order because the one on my car maybe faulty.
Old 10-13-2010, 02:06 PM
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I contacted Kleemann, they strongly point out that no new maps needed yet, it just acts like a bad MAF
Old 10-13-2010, 04:26 PM
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C63 507 AMG DA Car #19
I presume fuel pressure stays up through the higher rpm like it should?

If not could be fuel pump, filter, pinched line.

Good luck searching for gremlins.

That's why this is done only at a good shop..... a shade tree mechanic would have already blown the head gaskets or worse on several WOT test runs at your local cruise spot!
Old 10-13-2010, 05:15 PM
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I'll wait for the new MAF and see if its still lean.
Old 10-13-2010, 06:29 PM
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Is New MAF really needed??

Originally Posted by alroumi
I'll wait for the new MAF and see if its still lean.

New MAF wont make a difference IMHO. We've changed mine twice in a day with brand new units and all runs were within about 5 RWP of that with old and new MAF. Kleemann had told Chicago Performance the same thing, that it was the MAF. Interestingly, the Kleemann tune on the 5.4 engine normally runs rich and stays rich starting at about 3000 rpm and dives off the bottom of the chart toward 7,000 RPM. This was true of my car and Mikes. I think this is by design (the tune) to keep the engine from grenading if it leans out.

I say take her out and drive her and see what she feels like. Remember too, the Dynojet is normally lower RWP than all the others. I really don't think in your case its the MAF. If it is, I'd be the first to eat Crow!!

Last edited by Newzchspy; 10-13-2010 at 06:45 PM.
Old 10-13-2010, 06:36 PM
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Originally Posted by Newzchspy
New MAF wont make a difference IMHO. We've changed mine twice in a day and all runs were within about 5 RWP of that with old and new MAF. Interestingly, the Kleemann tune on the 5.4 engine normally runs rich starting at about 3000 rpm and dives off the bottom of the chart toward 7,000 RPM. This was true of my car and Mikes.

I say take her out and drive her and see what she feels like. Remember too, the Dynojet is normally lower RWP than all the others. I really don't think in your case its the MAF. If it is, I'd be the first to eat Crow!!
Thank you for your opinion, hopefully all of this is taken care of by next week with actual results and conclusions to the lean a/f issue I hope.
Old 10-16-2010, 01:06 PM
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03 R230 SL55 / 94 W124 E500
Any updates yet?
Old 10-16-2010, 02:17 PM
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Originally Posted by Newzchspy
Interestingly, the Kleemann tune on the 5.4 engine normally runs rich and stays rich starting at about 3000 rpm and dives off the bottom of the chart toward 7,000 RPM. This was true of my car and Mikes. I think this is by design (the tune) to keep the engine from grenading if it leans out.
You rev yours to 7k? Is the power dropping off there?
Old 10-16-2010, 06:50 PM
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No updates, I hope we can get the issue resolved.
Old 10-17-2010, 09:45 AM
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CLK 320 1998, Honda Odyssey 2008, Honda CR-V 2007 (sold), Civic (sold), 1992 Accord (sold)
Hi Alroumi,

I ve just finished installing kleemann supercharger and header on my clk. Had the same lean issue like yours, a/f around 15. 2 things were replaced, 1) fuel pressure regulator, as one sent by kleemann was faulty, and 2) fuel pump. Also my ECU needed some adjustment and I ended up adding piggy back. Mine now working fine, power and torque gain is around 30pct. I am sure you will resolve issue with your car soon. Cheers, olie.
Old 10-17-2010, 01:04 PM
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Originally Posted by olie92
Hi Alroumi,

I ve just finished installing kleemann supercharger and header on my clk. Had the same lean issue like yours, a/f around 15. 2 things were replaced, 1) fuel pressure regulator, as one sent by kleemann was faulty, and 2) fuel pump. Also my ECU needed some adjustment and I ended up adding piggy back. Mine now working fine, power and torque gain is around 30pct. I am sure you will resolve issue with your car soon. Cheers, olie.
The Kleemann kit includes MAF clamp which contain an adjustable resistor (potentiometer). It is pre-set between 490 and 500 ohms. What piggy back did you install? and what for?
Old 10-18-2010, 03:00 PM
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Originally Posted by blackbenzz
You rev yours to 7k? Is the power dropping off there?
Oh yes A, it does and power drops off right after 6,200

Remember too, I am not boosting like you big hitters who are running Kleemanns with 7-9 lbs of boost. I am looking to go to a smaller sc pulley though for may be 2 more lbs of boost.
Old 10-23-2010, 02:31 PM
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New MAF instaled, fixed out all the problems with the A/F being lean. It made 400whp and 412tq, the car is no longer lean. Here is the link to the dyno graph as apposed to the previous run which got me 366. The weather whilst dynoing was 38 degrees C and 4% humidity which is hot. I am sure in the winter with the cold weather it will put more power to the wheels.

https://docs.google.com/fileview?id=...thkey=CPz1__cB
Old 10-23-2010, 02:36 PM
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good conservative tune...... if you wanted to put in some race gas you have a few more hp/tq on the table.
Old 10-23-2010, 02:42 PM
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Originally Posted by betrezra
good conservative tune...... if you wanted to put in some race gas you have a few more hp/tq on the table.
Thank you, I am running 98 Euro which is equivalent to 93 U.S. What brought the car down is heat, they drove the car from the dealership garage where they installed my modifications to the dyno which is 10 minutes stop and go traffic. It is pretty hot at this time 38 degrees Celcius. End of the day I am happy that the a/f is sorted out. End of the day 400whp is great for this kind of weather and basically the car hasnt been put much miles/km with the new ecu setup. So maybe when it adapts and the weather gets colder is will put more to the wheels.

Last edited by alroumi; 10-23-2010 at 03:19 PM.
Old 10-23-2010, 05:32 PM
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the 13 afr is a little lean at 4500rpm. You can probably get 15-20whp more power if you lean out the afr on the top end more. You can see at 5800rpm, the car is staring to make more power and it gets killed by all the extra fuel.
Old 10-23-2010, 05:35 PM
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C63 507 AMG DA Car #19
##

AL - totally right!

I would redyno in the winter to see your non-heat-soak numbers, AND to verify good AFR with that cold dense winter air. Although I'm sure your tuner has it dialed in.

Notice how the power drops up top slightly at the same time it goes richer and richer...... then afr goes back up leaner, and power picks up again up top...... I'm thinking there's more in this combo with some more dyno time and a custom tune.

Still great numbers and bottom line for a street car a good conservative tune.

Last edited by betrezra; 10-23-2010 at 05:37 PM.
Old 10-23-2010, 05:40 PM
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Thank you guys, will be waiting for Kleemann's response. I've sent them a copy of the dyno, I am pleased since the leaning out is accomplished and its running rich again. I agree with all of your comment, I think they can get slightly more power but maybe its true or maybe not. I think the weather plays a vital role, will see what the outcome is. I also plan to get the K3 which consists of the camshafts and also I want a Quafie LSD.

Last edited by alroumi; 10-23-2010 at 05:46 PM.
Old 10-23-2010, 07:20 PM
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So how do you like it? Can you tell a difference? he he
Old 10-23-2010, 07:35 PM
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Originally Posted by betrezra
So how do you like it? Can you tell a difference? he he
I am out of the country, will get back in a weeks time
Old 10-23-2010, 07:54 PM
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Ohhhhhh killing me! Get home soon and burn some rubber!
Old 10-24-2010, 05:01 AM
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Congrats on getting the car to work! Now get a bigger heat exchanger and separate the IC cooling with a separate expansion tank on the driver side and let the water flow from side to side through the HE. Stock Kleemann heat exchanger system is actually not such a great system, a lot to improve there.

// Magnus
Old 10-24-2010, 07:21 AM
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Originally Posted by ABALONE
Congrats on getting the car to work! Now get a bigger heat exchanger and separate the IC cooling with a separate expansion tank on the driver side and let the water flow from side to side through the HE. Stock Kleemann heat exchanger system is actually not such a great system, a lot to improve there.

// Magnus
I will test the car out, see if the cooling is adequate and if necessary I might go for a larger HE with the separate cooling.


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