2003 C32 First thorough looksee with CEL info




After getting the hood up (bad struts, broken latch linkage), I truly amired the beauty of this machinery. Then, after a long pause, I started looking at the details. Here's my first list to get her through inspection. I have some questions embedded in the list:
- Driver's side wiper not moving, wiper arm knurls are gone. Tightened the nut, working for now, need a wiper arm or a way to knurl the current arm. I do have some thin copper sheeting with adhesive on one side. I may try a strip of that.
- 3 CELS, pics below. I think I should start with the Bank1 upstream sensor. Bank 1 is driver's side, 2 is passenger?
- Could the O2 sensor affect the misfire or is that a separate issue?
- This clutch at the top right of the serpentine belt is making some noise - what is it? Does this engage the supercharger, as in MadMax?
- One of the lower idler pulleys for the serpentine, lower left midway down, is wobbling a little and I think I see a bit of rust. I need to find a diagram of those parts. I belong to a russian website that may have that tecnical information.
- I don't like this mod. Will I take my life into my own hands if I remove this possible gang tag?
- Gotta get the sub out of the trunk at some point.
Stripped windshield wiper arm
3 codes, leaning toward replacing Bank1 Sensor1
Is that a good timing number?
Certainly has a rough idle
Noisy clutch - what does it control? Supercharger?
Prior owner's mod. What is that little port that is missing the cover?
What is it?
misfire=rough idle
when you datalog what do your 02 sensors read? Are they rapidly jumping voltage from .1-.9v which is a good thing or are they slow to change or not changing which isn’t a good thing?
There’s a lot of research you can do on this thread and the internet on those specific fault codes but my best advice would be to really really thoroughly check for vacuum leaks. Take off both air boxes and check all the lines from the valve covers to behind/under and around your throttle body. Good luck
Last edited by c32newb; Mar 27, 2023 at 12:05 AM.








misfire=rough idle
when you datalog what do your 02 sensors read? Are they rapidly jumping voltage from .1-.9v which is a good thing or are they slow to change or not changing which isn’t a good thing?
There’s a lot of research you can do on this thread and the internet on those specific fault codes but my best advice would be to really really thoroughly check for vacuum leaks. Take off both air boxes and check all the lines from the valve covers to behind/under and around your throttle body. Good luck




Once I have the pulley and the serpentine belt back on, I will run the car and check for vacuum leaks. I will probably use a can of carburetor cleaner while monitoring the fuel trim levels and the O2 sensor response. Hopefully that will make any vacuum leaks show up quickly.
Having said that, has anyone put together a comprehensive list of the most common vacuum leaks in hierarchical order? I'm going to search some for such a list, of course, but someone may already know where to find that information.
If I can't find any vacuum leaks with this method, then I will probably pull the plugs and coil pack from cylinder 2 and swap them with another cylinder to see if the problem follows the components or stays with the cylinder. This will also give me an opportunity to inspect four of the spark plugs and measure two of the coils for DCR. I also have a spark tester that I can put in line and see what spark strength I have. I'll be sure to post pictures and results.
Any and all suggestions are welcome.
PS while reading through some forum posts, I realized that most of the time in my experience, when a vacuum leak is present, the idle usually goes up in RPM. My idle is good. It's just a little rough, I assume from the misfire and/or the non-functioning O2 sensor. Wouldn't that point the finger at spark plugs or coil pack more than vacuum? I know this is all speculation and I'll have to really get into hands-on diagnostics to find the problem, once the parts are in. I'm just trying to develop an efficient strategy for troubleshooting.
Last edited by tensleep80; Mar 28, 2023 at 04:21 AM.
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I do trust others experience when they say to look for vacuum leak so I'm not going to take that lightly either. That will certainly be on the list of things to look for. It may not be causing a code, but that's no guarantee I don't have vacuum leaks on this old car.
Last edited by tensleep80; Mar 28, 2023 at 11:40 PM.
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While I wait, I will change the compressor oil, since the pulleys and belts are off already. I'm going to wait on the water pump until I figure out the misfire first.
I will pull and inspect the plugs for cylinder 2 and measure the DCR for the coil pack. If all of that looks good, I'll exchange the parts with cylinder 1 and see if the code follows.
On another note, the carpet is ruined in this car. Someone thought it would be a good idea to install Dynamat. On top. Yes. On top of the carpet.I don't intend for this to be a show car at all, but I do need a good solution. Suggestions? Car mats will do for the short term. I do have the original mats, but they are in bad shape as well. Hopefully, some of the ganja aroma will leave with the carpet. I can deodorize the headliner, but I have to be very careful. That adhesive is old.




Yesterday, I changed the compressor oil. The wind blew the spent oil in the measuring cup over. Now my portable work table smells like a barnyard.
So far:
- Changed SC oil, 150 ml Mobile Jet Oil (stinky)
- Changed SC bearing, NGK bearing
- Changed idler pulley next to SC clutch
- Changed hood strut cartridges
- Reseated hood cable in hood release lever
- Tightened ac compressor fittings and pulled a vacuum on the system
Last edited by tensleep80; Apr 2, 2023 at 12:24 AM.




I don't think the one on the left is firing.




While I'm troubleshooting this misfire on cylinder 2, it's okay for me to run without this cover sealed, isn't it? I have to order the correct goop and I may go ahead and reseal the valve covers while I'm at it. What say you?
Heavy pitting
I will have to inspect this cover for cracks.
Oil on the manifold.
Wet coil packs underneath the PCV cover
Last edited by tensleep80; Apr 2, 2023 at 09:58 AM. Reason: Grammar and spelling












I do have some oil leaks to sort out. I'm going to order valve cover gaskets in the correct RTV sealant for the PCV covers. While looking around for the oil leak, I noticed that the belly pans are missing from this car. I'll have to see if I can find some at a junkyard later on down the road.
I think I'll jack up the car tomorrow and see if the O2 sensors just unplugged or if I can figure out what the problem is with that.
I sure am having fun though, this car is going to be amazing. The work I've done so far has made the car much quieter in the engine bay. I can hear the water pump softly knocking, asking for attention. I can also hear the power steering pump whining louder. I need to look into that tonight and see what's involved there.
New MAP code. I need to reseal the PCV cover because I took it off. I'm waiting for new sealant and valve cover gaskets. Could that cause the code?
Cold air intake installed correctly
All new ignition parts
Old damaged air filter in backwards and new filter
Old coil packs and new coil packs
I'm getting started




Last edited by tensleep80; Apr 8, 2023 at 10:26 AM.




Edit: well, I am pretty conviced that the sensor is kaput (see what I did there?) I am going to pull and replace it.
I am missing the back cover, but still have the front cover for the underside. When I lowered it, oil ran out. I had a good look and I think I am going to be lucky. The oil is coming from the passenger valve cover and the oil cooler/filter area. I have seals coming this week, so I may get into pulling and cleaning the valve covers and oil cooler today. I will have to seal up the openings carefully; several days may pass before I can finish the job.
Last edited by tensleep80; Apr 8, 2023 at 04:29 PM. Reason: Adding to post




Getting started
First cover off
Protection
Second cover off protection
Work bench with ignition parts
Shade tree parts washer
Screw organization



