Agency Power Header Install and Review
Initial Inspection
When I received the headers and mid pipes everything was packaged well and nothing was damaged. The construction of the headers and mid pipes also looks topnotch. The TIG welding on these pieces really looks quality. The merge collectors seem to be very well designed. There is a velocity spike where the four primaries meet. The fit and finish of the product is really impressive overall.







Installation
We began the installation at around 10am, and thanks to the help of MBWorld members Shardul and MeKantor, we finished up a little after midnight. The stock manifolds are an incredible pain to get out. Everything is very straight forward, but it is very time consuming and can wear on you patience. You will need every 11mm socket, extension, and wrench combination you can think of. Some attempting to do this may find it beneficial to remove the heat shield for extra space. We did not do that, and it might have cost us some time. We did remove the coils and wire to make room on the driver's side. We also removed the steering shaft. When installing the headers, start with the primaries closest to the front of the car, and work your way to the rear of the car. I ended up reusing the gaskets and studs, and so far, I don't have any leaks. Do not tighten the studs all the way. Leave some play. This will make it easier to slip the collectors over the primaries. Once the primaries are on you can go back and tighten the studs down on the primary flanges. I also recommend swapping the O2 sensors while the collectors are uninstalled. The mid pipes are very easy to install and bolt up perfectly to the stock resonator using the stock clamps. New clamps are provided for the connection to the collectors. The collectors also bolt up to the bracket where the OEM primary cats/down pipe assemblies bolted up. These bolts are not included. They should be M8x1.25 bolts. I picked some up from at a local auto parts store. This is a very nice feature that helps keep everything tight and stable.


Installed product review
They are LOUD! Cold starts will startle some people. The car sounds seriously mean. I really don't think you can get a more aggressive tone without going to straight pipes or cutouts. The You Tube link below is of the very first startup after the install (at around midnight).
http://www.youtube.com/watch?v=quEIDy-ZJ00
Even though they are loud, they are very daily drivable. At cruising speeds there is absolutely no drone. There is also no vibration or rattling of the exhaust even at wide open throttle. Another plus about the Agency Power headers is that they will not set off your CEL. There is no need to have your tuner remove the CEL after the install.
Last weekend, I took the car to a Eurocharged dyno day to get the car retuned after the header install. It literally caught everyone off guard with how loud it was. It was an extremely hot and nasty day (far from ideal for dyno gains), but the car picked up about 25 rwhp over its previous baseline with just a tune.

I am very pleased the product, and I can recommend it to anyone looking for a more aggressive exhaust note and more horse power.
I hope this review was helpful. I will be posting up more videos soon. Let me know if you have any questions about the install or the headers.
Last edited by TexasEngineer; Aug 3, 2011 at 01:31 PM.
The quality looks great. Does Agency power make a X pipe as an option if you wanna replace the straight mid pipes?
Lets see some videos.
Last edited by _AMG_; Aug 3, 2011 at 02:37 PM.
http://www.agency-power.com/catalog/...h52m171et0grl5
I will try to get some videos done over the weekend.
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http://www.youtube.com/watch?v=G0sHhxZ0tvk
That sounded amazing btw...I'm picking mine up tomorrow and I would love to have mine sound like that.
Last edited by C63newdude; Aug 5, 2011 at 09:15 PM.
So, the V3 tune was in the high 380's and, now with the headers it's at like 413 rwhp. And like he said, it wasn't the greatest weather for big dyno numbers.
Still, 25 whp gain is solid and it would definitely be more out on the open road, especially when the weather is better.

congrats on your new setup
http://www.youtube.com/watch?v=6jf8W5P21p4
http://www.youtube.com/watch?v=PUVbEjjfcIU
http://www.youtube.com/watch?v=OSSQ-7fYmp4
http://www.youtube.com/watch?v=lDvl8RRzAGs
http://www.youtube.com/watch?v=Dh7b2uBoQ8k
1 - Did the 14hour install cover just the headers? Or is that the full system + wiring the valvetronic gear?
2 - So aside from taking bits off to clear up some space, is there any other 'gotchas' that would save a young punter like me doing it at home?
Cheers,
Dan



