Intake Manifold Gasket and PCV valve DIY




I just wanted to add my 2 cents as I didn't go in there because of a PCV issue (so I thought) but because I was getting multiple throttle body errors, actuator and potentiometer related. This made the car go into limp mode at will and it was unusable. So I decided to change the PCV while going in, and bought a metal intake manifold centre plate just in case I got in there and it was leaking, I had to because I'm thousands of miles away and I didn't want my car waiting another 2 weeks. Well it turns out the ML63 had a metal one in there already.
Ok so after I opened up the intake manifold to access the throttle bodies and clean them up, I saw the issue. The intake manifold was filled with oil, and there was oil all over the bottom of the throttle bodies, the oil came in through the hole the PCV connects to, good thing I decided to change the PCV!
Back cover of intake manifold removed to expose twin throttle body
Back of throttle body plate behind where the TB's attach to
Inside the chamber of the intake manifold, the PCV attaches to the top right, the oil came in through there
Well right off the bat the car started well, idled well and actuator/potentiometer errors gone, drove it around bit and so far so good! This is a far cry from 2 weeks ago where the car would just go into limp mode as soon as I start the engine, I guess the oil in the intakes stopped the actuators from performing optimally.
I did a test of the throttle bodies before putting them back together, disconnect the fuel pump and connect the battery turned the ignition on and pressed the throttle from inside and the actuators moved quite very effectively.
I thought I'd just share this as I searched for weeks and could not see anyone that had the same errors I was having, I came here to learn how to remove the intake manifold and this seems to have solved my problems all together.
Thanks again chrisridebike8
I have opened my inlet plenum for cleaning and noticed. The two black rubbers from the throttle bodies are missing , I can’t seem to find the part anywhere or even the name of these 🤦♂️, will this effect the engine performance in anyway thanks





Here's a copy of the diagram and parts list for info
The Best of Mercedes & AMG
if I can’t find the gasket/ Seal could I use gasket sealer ?
thanks for your help much appreciated 👍👍




However I imagine that those rubber gaskets serve a purpose and I wouldn't go without them. You need to check with the dealer. I doubt they are going to be expensive, but one never knows




if I can’t find the gasket/ Seal could I use gasket sealer ?
thanks for your help much appreciated 👍👍
I thought they might of been one of those over engineered items that either don’t work or not really needed like the swirl flaps on the Bmw e60 motors 😂. Turns out they break and people don’t bother replacing. Could be one of the reasons it’s idling a little bit lumpy. 👍
I thought they might of been one of those over engineered items that either don’t work or not really needed like the swirl flaps on the Bmw e60 motors 😂. Turns out they break and people don’t bother replacing. Could be one of the reasons it’s idling a little bit lumpy. 👍






