Sheared off Lug Bolts




One of my best friends who has worked for Rolls-Royce Aerospace examining and studying metal failures all his life is sitting 20' away and I just asked him just in case... he says if you're right he'll have to sell his stock in the company, immediately resign and get a new profession as apparently the whole science behind his job is now null and void thanks to your research. He is kindly asking that you share your sources though...
http://blog.tirerack.com/blog/turk-t/custom-wheel-fitments
The Best of Mercedes & AMG
Last edited by AMGonFire; Jun 14, 2017 at 07:00 PM.
Last edited by AMGonFire; Jun 14, 2017 at 07:02 PM.
when you change your rotor there is a small screw that needs to be taken out to change, how can that alone hold keep the rotor in place when you are under max braking power? so the bolts are not what is load bearing it is the friction between the wheel and hub.
its like putting your hands together force it tight then try and move one hand up and one hand down. you can feel the friction.
i just made all this **** up
http://www.machinedes********/fasten...centric-wheels (written by a Ph.D. & P.E. with primary experience in the field, like my friend but not by him... complete with pictures of sheared bolts)
https://www.physicsforums.com/thread...wheels.764338/
http://www.croberts.com/Automotive-wheel-detachment.htm
http://corvaircenter.com/phorum/read...,852190,page=2 (this one addresses the post you quoted at thesquealingtire.com site)
http://driving.ca/auto-news/news/why...b-centric-rims
And here's a tidbit from your experts at the Tire Rack about track wheels (https://www.tirerack.com/wheels/tech...jsp?techid=110&) - gotta love how it is important when it suits them:
Since almost all of today's cars are designed with hub-centric wheels which transfer the vehicle's load from the center of the wheel to the car's hub (and allow the lug nuts/bolts to just hold the wheel against the hub), it is important that track wheels continue to be hub-centric to help distribute the forces encountered on the track. If an aftermarket wheel requires special centering rings to properly fit it to the hub, be sure they are installed correctly.
Last edited by AMGonFire; Jun 14, 2017 at 07:57 PM.
http://www.machinedesign .com/fasteners/what-s-difference-between-lug-centric-and-hub-centric-wheels
It's as legit as it can get. The C63 is a hub-centric design. Do what you want though...
Last edited by Jasonoff; Jun 14, 2017 at 08:11 PM.
http://www.machinedesign .com/fasteners/what-s-difference-between-lug-centric-and-hub-centric-wheels
It's as legit as it can get. The C63 is a hub-centric design. Do what you want though...

NOT DUE TO VIBRATION. DUE TO LATERAL, SHEARING FORCES BEING APPLIED TO THEM.
ˈstəbərn/
adjective
adjective: stubborn
- having or showing dogged determination not to change one's attitude or position on something, especially in spite of good arguments or reasons to do so.

You ARE correct that the crappy PLASTIC hub rings are not designed for load bearing. You ARE NOT correct that the METAL ones that permanently clip in the wheel hub like the ones that BBS or OZ Racing use in some of their wheels are not designed for load bearing - they most certainly are. At least that's what one of the engineers at the OZ Racing HQ & plant in San Martino di Lupari in Italy told me a couple of years ago when I visited the plant, although I suppose he too could have been reading things on the Interwebz or possibly even lying.
ˈstəbərn/
adjective
adjective: stubborn
- having or showing dogged determination not to change one's attitude or position on something, especially in spite of good arguments or reasons to do so.

You ARE correct that the crappy PLASTIC hub rings are not designed for load bearing. You ARE NOT correct that the METAL ones that permanently clip in the wheel hub like the ones that BBS or OZ Racing use in some of their wheels are not designed for load bearing - they most certainly are. At least that's what one of the engineers at the OZ Racing HQ & plant in San Martino di Lupari in Italy told me a couple of years ago when I visited the plant, although I suppose he too could have been reading things on the Interwebz or possibly even lying.
Last edited by AMGonFire; Jun 14, 2017 at 10:41 PM.
The hub does support all the weight in the C63 design. That's why the OEM wheel fits snug around the hub. Possibly what happened to the OP?
If you don't use a hub-centric wheel, the below can happen which is clearly stated in the machinedesign article. OR the extra stress on the lugs (which they're not designed for) could break them.

I'm not understanding why there's an argument here. If the C63 had a lug-centric design, it would likely have larger lug bolts to handle the extra stress.
But, it doesn't and you shouldn't convert between the two. It couldn't be any more black and white...
I went on Ebay and bought a set of longer Chrome wheel bolts - to match the Chrome wheels - and yes, I got the correct head design which is SPHERICAL... which matches both the stock and new wheels. Again, so far so good. Well after driving on them for about 4 months, I was walking up to my parked car at night around midnight and noticed that 3 of the 5 lug bolts were "dark" - not shiny like the other two as expected. As I got close and took a good look with my phone flashlight, it turns out that the dark bolts were actually "MISSING" bolts! Yikes I had just driven to my destination with only 2 of 5 wheel bolts holding it all together. I should let you know that, besides being a schooled Mechanical Engineer with a Master's degree, I am a long-time "car-guy" and have worked on cars for at least 4 decades. I can say to all of you that there was ZERO strange vibrations coming from the rear or anywhere else on the car in my last drive to this destination and that I was traveling at around 75mph on the freeway. I suppose this is a testament to the "hub-centric" features doing their job.
In the dark night I used the factory jack and lug wrench to remove the chrome wheel and put on the spare. I had the foresight to keep 5 of the stock wheel bolts in a bag with the spare since I knew the longer wheel bolts wouldn't work if I ever needed to put the spare on - like now. I removed the chrome wheel and spacer and found that the three missing bolts had actually SHEARED OFF (below flush!) and were now blocking me from installing the stock wheel bolts - UGH! I Uber'ed home and returned the next day with a proper floor jack, drill , drill bits, and easy-outs to extract the broken studs. About 5 seconds of drilling let me know these were hardened bolts and that my drill bits were no match for the hardened steel - UGH #2! Miraculously, I stuck a simple screwdriver into the hole and swirled it around on the face of the sheared bolt and it actually moved! using this motion I amazingly was able to get ALL THREE broken bolts out (what luck!).
I reasoned that the "Chinese" chrome bolts were over-hardened to the point of being "brittle" and that they had failed from me under or over tightening them. I originally bought a set of 20 bolts and still had 10 at home. So I took 5 and this time tightened them carefully in two stages using a torque wrench, and decided to "keep a close eye on them". within a few weeks I found one bolt broken again, so I stopped driving the car and ordered some high quality "German made" wheel bolts from a local tuning shop that does lots of work on Mercedes' - I figured they would know what to get for me. The high grade bolts arrived and I installed them - again they were the right head shape (spherical) and I tightened them in two stages to their recommended torque of 100 ft-lbs. Everything was fine a for a couple more months, when I lent my car to an out-of-town visiting friend for the weekend. I was a bit tired from staying up late the night before and I was woken from my nap with a loud truck in my driveway... a quick glance out the window and I could see it was my car being delivered on a flatbed tow truck with the spare tire mounted on the rear and held on with only a single lug bolt! Apparently the wheel bolts had failed to the point of coming off on the freeway!!! Thank God no-one was hurt and the rogue wheel was found a few hundred yards away and managed to not hit anything or anyone!
I used my torque wrench to check the other rear and one of those bolts was sheared off - still sitting in the hole but not doing anything - leaving 4 of 5 holding that wheel on. This gave me a good scare... OK, what to do? I really like the chrome wheels, but I don't want a dangerous car! As a mechanical engineer, this is not making much sense to me either... this is not a heavy car and the high grade bolts should easily be able to withstand the forces of normal driving. One thought is to upgrade (drill and tap - I am also a machinist with my own machine lathe and Bridgeport mill) the hubs to accept the 14mm diameter bolts found on larger Mercedes cars (my C230 has the 12mm x 1.25 bolts). In addition I think I will change to thinner wheel spacers (15mm) to reduce the "mechanical leverage" against the wheel bolts.
So just to summarize, I used the correct bolt head shape (spherical), followed the best practices of two-stage torquing with a torque wrench, used high-grade bolts, and tightened them to the recommended spec, and still had failures. As a mechanical engineer, I know the bolts were loaded in pure tension (with the hub-centric" features). The car is not very heavy, nor does it put out much torque. This just does not seem to make sense engineering-wise... Hmmm... Not ready to give up yet, but also don't want a dangerous car on the road... I appreciate your thoughts and I will also let you know what happens next...
Cheers! Vm







