C63 AMG (W204) 2008 - 2015

Sheared off Lug Bolts

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old 06-13-2017, 06:36 PM
  #1  
Newbie
Thread Starter
 
GNOSHME's Avatar
 
Join Date: May 2016
Posts: 8
Likes: 0
Received 0 Likes on 0 Posts
2010 C62, 1986 VW Vanagon
Sheared off Lug Bolts

Well that was terrifying. I thought I had a flat tire, pulled over and a rear wheel is held on by one lug bolt. Three of the others aren't missing.. they are sheared. I can see the stump of what is left still in the hub.

Pulled one from the front, and limped home on two at the back corner. Thought that I must have left them loose or something.. kicking myself as I pulled the brake disk and worked the stubs out of the hub. Put the wheel on with the crappy security lug bolts that came with my wheels (hate them!) and went to check the torque all around to find the three of the bolts on the other side are falling apart too!

Wow.. so that means I was running with 3 out of 10 rear lug bolts. I'm still in a cold sweat.



K
Old 06-13-2017, 06:56 PM
  #2  
MBWorld Fanatic!
 
BLKROKT's Avatar
 
Join Date: Jun 2008
Location: Los Angeles
Posts: 8,045
Received 2,810 Likes on 1,664 Posts
2012 P31 C63 Coupe Trackrat, 2019 GLE63S Coupe Beast
Glad you're ok. Happened to a guy a couple years ago here: https://mbworld.org/forums/c63-amg-w...eel-bolts.html

Are you using the right lug bolt seat for your rims? That's often the culprit.
Old 06-13-2017, 07:24 PM
  #3  
MBWorld Fanatic!
 
raymond g-'s Avatar
 
Join Date: Jan 2004
Location: Seattle WA
Posts: 5,905
Received 164 Likes on 149 Posts
99 E320
those bolts do not appear (from casual view) to be MB OEM bolts. did you
replace the stock wheel with an aftermarket design? if so which make/model?
specs for the wheels would be good, too, if you have that.
Old 06-13-2017, 08:06 PM
  #4  
GRP
Senior Member
 
GRP's Avatar
 
Join Date: Feb 2013
Location: Melbourne, Australia
Posts: 385
Received 35 Likes on 31 Posts
2010 C63
They appear to be aftermarket lug bolts.

I had similar issues with my Forgestar lug bolts and have since replaced them with quality after market lug bolts. I wondered whether the tyre shop had overtightened the Forgestar lugs but came to the conclusion that whilst they may have, the quality of the Forgestars was simply rubbish.
Old 06-13-2017, 08:27 PM
  #5  
Newbie
Thread Starter
 
GNOSHME's Avatar
 
Join Date: May 2016
Posts: 8
Likes: 0
Received 0 Likes on 0 Posts
2010 C62, 1986 VW Vanagon
When I got the car it had some crappy aftermarket rims with these lug bolts. I bought some TSWs (see picture - but hard to see) that came with new lug bolts, but the security kind which I kinda hate. Possibly these failed ones are the problem, possibly over tightened at some point. I set them to 85lb which I think is ok, right?

Right now I'm using the lugs that came with the wheels, but definitely going to keep an eye on this. Any recommendation for lug bolts that should work well with these wheels and stand up to the test of time welcome.





Keith
Old 06-13-2017, 08:44 PM
  #6  
MBWorld Fanatic!
 
raymond g-'s Avatar
 
Join Date: Jan 2004
Location: Seattle WA
Posts: 5,905
Received 164 Likes on 149 Posts
99 E320
it is hard to determine if the bolts are appropriate without knowing the wheel model. can you verify that they indeed use conical seat bolts which match the bolts?

also the wheel needs a 66.5mm hub (from memory). this is critical for load bearing fitment
Old 06-13-2017, 10:01 PM
  #7  
MBWorld Fanatic!
 
BLKROKT's Avatar
 
Join Date: Jun 2008
Location: Los Angeles
Posts: 8,045
Received 2,810 Likes on 1,664 Posts
2012 P31 C63 Coupe Trackrat, 2019 GLE63S Coupe Beast
That's a good point. In the other linked thread, the lug bolt shearing problem ended up being caused by the wheels installed were not hub-centric, or did not have the hub centering rings installed correctly.
Old 06-13-2017, 10:02 PM
  #8  
Newbie
Thread Starter
 
GNOSHME's Avatar
 
Join Date: May 2016
Posts: 8
Likes: 0
Received 0 Likes on 0 Posts
2010 C62, 1986 VW Vanagon
Thanks! I'll look at the shape of the lugs that came with the wheels and buy something good quality with the same seat. I'm pretty confident on the hub. The company I bought it from (records not here) went to all kinds of lengths to make sure they were good to go. Even came back and said that based on their research with new brake pads I should use a 2mm spacer, also concentric. I really felt they knew their stuff.. in fact, if I can track down the invoice I'll give them a shout for the lugs.

K
Old 06-13-2017, 10:11 PM
  #9  
MBWorld Fanatic!
 
AMGonFire's Avatar
 
Join Date: Apr 2015
Posts: 1,189
Received 144 Likes on 110 Posts
2012 c63 AMG, 2011 GLK 350, 2019 GLS 450
The whole hubcentric thing if you do research on hub rings. There are mixed things on it. Some things say you def need them. Others say as long as you get the wheel on center your fine. Most people think the hub rings provide some sort of integral stability. This is not the case the thing holding the wheel to the car is 100 percent load on the lugs. The hub rings only helps with the initial mounting of the rim that's it.
Old 06-13-2017, 11:11 PM
  #10  
MBWorld Fanatic!
 
raymond g-'s Avatar
 
Join Date: Jan 2004
Location: Seattle WA
Posts: 5,905
Received 164 Likes on 149 Posts
99 E320
Originally Posted by AMGonFire
The whole hubcentric thing if you do research on hub rings. There are mixed things on it. Some things say you def need them. Others say as long as you get the wheel on center your fine. Most people think the hub rings provide some sort of integral stability. This is not the case the thing holding the wheel to the car is 100 percent load on the lugs. The hub rings only helps with the initial mounting of the rim that's it.
I would disagree with you on the 100% part. If you take a wheel or adaptor
which is sized properly to the hub and do not insert the bolts, you will find that
there is, for the most part, no lateral movement. Even if you insert the bolts
they are undersized by a millimeter or so within the wheel. This would suggest
that the bolt seat bears 100% of the load based on your theory. I opine that
the 100% is shared by the combined ball seat AND the hub. It takes a village...
Old 06-13-2017, 11:28 PM
  #11  
MBWorld Fanatic!
 
Alex.currie44's Avatar
 
Join Date: Apr 2013
Location: Sidney, BC
Posts: 1,501
Received 64 Likes on 57 Posts
2009 SLK55 AMG
Originally Posted by BLKROKT
Glad you're ok. Happened to a guy a couple years ago here: https://mbworld.org/forums/c63-amg-w...eel-bolts.html

Are you using the right lug bolt seat for your rims? That's often the culprit.
I am also wondering if they are the right length. Not all MB cars use the same length of bolt.

I am with you. If the OP is running stock rims go and buy a new set of OEM bolts. They are only about $20 a set.
Old 06-14-2017, 12:50 AM
  #12  
MBWorld Fanatic!
 
AMGonFire's Avatar
 
Join Date: Apr 2015
Posts: 1,189
Received 144 Likes on 110 Posts
2012 c63 AMG, 2011 GLK 350, 2019 GLS 450
Originally Posted by raymond g-
I would disagree with you on the 100% part. If you take a wheel or adaptor
which is sized properly to the hub and do not insert the bolts, you will find that
there is, for the most part, no lateral movement. Even if you insert the bolts
they are undersized by a millimeter or so within the wheel. This would suggest
that the bolt seat bears 100% of the load based on your theory. I opine that
the 100% is shared by the combined ball seat AND the hub. It takes a village...
it only aligns the the rim that's it. Tell me how the cheap plastic hub rings that most people buy or the rims come with are supporting our 3900 pound cars. No I'm sorry they are not. I would always try to buy a hubcentric rim makes me feel better however it's not always possible and hub rings are used but they arnt supporting load. That's what the lug bolts are for.
Old 06-14-2017, 10:18 AM
  #13  
MBWorld Fanatic!
 
Mort's Avatar
 
Join Date: Feb 2010
Posts: 5,493
Received 431 Likes on 354 Posts
2012 C63;1971 280SE 3.5(Sold);2023 EQS 450 SUV 4 Matic (Wife's)
Originally Posted by GNOSHME
When I got the car it had some crappy aftermarket rims with these lug bolts. I bought some TSWs (see picture - but hard to see) that came with new lug bolts, but the security kind which I kinda hate. Possibly these failed ones are the problem, possibly over tightened at some point. I set them to 85lb which I think is ok, right?

Right now I'm using the lugs that came with the wheels, but definitely going to keep an eye on this. Any recommendation for lug bolts that should work well with these wheels and stand up to the test of time welcome.





Keith
Proper torque spec for a C63 is 96 lb-ft. I believe that should be a good starting point for an aftermarket wheel as well. Also it is recommended that torque be rechecked after a short distance of say 60 - 100 miles. If your wheels are not hub-centric get rings and preferably metal ones or you will likely not get the wheel centered and will get vibrations.
Old 06-14-2017, 10:22 AM
  #14  
MBWorld Fanatic!
 
Mort's Avatar
 
Join Date: Feb 2010
Posts: 5,493
Received 431 Likes on 354 Posts
2012 C63;1971 280SE 3.5(Sold);2023 EQS 450 SUV 4 Matic (Wife's)
Also, your lugs sheared because they where not torqued properly and worked loose.
The following users liked this post:
Kriston (06-14-2017)
Old 06-14-2017, 10:27 AM
  #15  
MBWorld Fanatic!
 
MTV10's Avatar
 
Join Date: Aug 2014
Location: Montreal, QC
Posts: 1,060
Received 94 Likes on 73 Posts
E55 AMG & C63 AMG
Happened to me as well.... Lugs were either overtightened or too loose. 96lb-ft is what they're all at now....
Old 06-14-2017, 11:07 AM
  #16  
MBWorld Fanatic!
 
raymond g-'s Avatar
 
Join Date: Jan 2004
Location: Seattle WA
Posts: 5,905
Received 164 Likes on 149 Posts
99 E320
After a good rib eye with an auto engineer friend, I withdraw my earlier comment. (medium rare, wine...and honey buttered bread was awesome!)
Old 06-14-2017, 11:40 AM
  #17  
MBWorld Fanatic!
 
tpliquid's Avatar
 
Join Date: Dec 2002
Location: san jose
Posts: 1,791
Received 34 Likes on 28 Posts
C63, GT3RS, 430 Scud, E63, CGT
14mm lugs should be around 90-95 lbs. 80-85 is for 12mm lugs
Old 06-14-2017, 12:36 PM
  #18  
MBWorld Fanatic!
 
Diabolis's Avatar
 
Join Date: Jan 2013
Location: Toronto, Canada
Posts: 3,685
Received 763 Likes on 529 Posts
W204 C63 Coupe, W166 ML350 BlueTEC, 928GT, C5 Z06 & IS300 race cars, EQE 4Matic+ on order
Originally Posted by AMGonFire
The whole hubcentric thing if you do research on hub rings. There are mixed things on it. Some things say you def need them. Others say as long as you get the wheel on center your fine. Most people think the hub rings provide some sort of integral stability. This is not the case the thing holding the wheel to the car is 100 percent load on the lugs. The hub rings only helps with the initial mounting of the rim that's it.
That is completely wrong.

Wheel bolts are only designed to clamp the wheel to the hub laterally, not to support the ENTIRE WEIGHT of the car longitudinally. The only "mixed things" about them are because of people like youself propagating tales of the "I did it on mine and it didn't break so it must be OK" variety. Nothing could be further form the truth.

I have posted here previously on this topic (IIRC it was about hubcentric spacers, but it certainly applies to the wheel-to-hub mating surface as well)... do a search if you actually want to read an explanation of why they need to be hubcentric.

And, unless your wheel bolts are of the proper hardness grade and you can see the "10.9" marking on the bolt heads, do NOT put them on the car.


P.S. They also need to have the correct seat type for the wheel holes, and be torquerd down to the proper spec. Bolts / screws elongate as they tighten, and this elongation has to be exactly right for the bolt to achieve the proper clamping force. 96 ft lb is not a "starting point"... it is the proper torque for our cars. Period.

Last edited by Diabolis; 06-14-2017 at 12:39 PM.
The following users liked this post:
BLKROKT (03-04-2019)
Old 06-14-2017, 12:42 PM
  #19  
MBWorld Fanatic!
 
Kriston's Avatar
 
Join Date: Jan 2010
Posts: 2,252
Received 369 Likes on 184 Posts
C63 AMG
Those bolts broke mid way on the shank. I agree this looks to be user error. Over torqued for sure.
Old 06-14-2017, 12:43 PM
  #20  
MBWorld Fanatic!
 
tpliquid's Avatar
 
Join Date: Dec 2002
Location: san jose
Posts: 1,791
Received 34 Likes on 28 Posts
C63, GT3RS, 430 Scud, E63, CGT
i agree. bolts are designed to clamp 2 pieces of parts together not support the movement between the 2.
Old 06-14-2017, 12:43 PM
  #21  
MBWorld Fanatic!
 
Diabolis's Avatar
 
Join Date: Jan 2013
Location: Toronto, Canada
Posts: 3,685
Received 763 Likes on 529 Posts
W204 C63 Coupe, W166 ML350 BlueTEC, 928GT, C5 Z06 & IS300 race cars, EQE 4Matic+ on order
Originally Posted by AMGonFire
it only aligns the the rim that's it. Tell me how the cheap plastic hub rings that most people buy or the rims come with are supporting our 3900 pound cars. No I'm sorry they are not. I would always try to buy a hubcentric rim makes me feel better however it's not always possible and hub rings are used but they arnt supporting load. That's what the lug bolts are for.
The cheap plastic rings are useless when it comes to load bearing and just as dangerous as having no plastic ring at all. You need proper metal-tometal contact. Again, your assertion that the bolts are designed to "support" the weight of the car is 100% wrong.
Old 06-14-2017, 12:48 PM
  #22  
MBWorld Fanatic!
 
Diabolis's Avatar
 
Join Date: Jan 2013
Location: Toronto, Canada
Posts: 3,685
Received 763 Likes on 529 Posts
W204 C63 Coupe, W166 ML350 BlueTEC, 928GT, C5 Z06 & IS300 race cars, EQE 4Matic+ on order
Originally Posted by Kriston
Those bolts broke mid way on the shank. I agree this looks to be user error. Over torqued for sure.
Not necessarily. They look like they sheared exactly at the point at which the bolt was no longer in the hub. If it was simple overtightening they could have snapped anywhere on the shank as you suggested, but those look like they broke off at the exact point where they were subjected by longitudinal shear because they were supporting the weight of the car.
Old 06-14-2017, 01:14 PM
  #23  
MBWorld Fanatic!

 
Yuille36's Avatar
 
Join Date: Apr 2009
Location: Alexandria, VA
Posts: 6,008
Received 515 Likes on 431 Posts
07 E63 AMG, 10 C63 AMG, 07 E63 Designo, 07 E350, 09 C300, 07 C230
Originally Posted by Diabolis
That is completely wrong.

Wheel bolts are only designed to clamp the wheel to the hub laterally, not to support the ENTIRE WEIGHT of the car longitudinally.

Your absolutely right!! I thought about this for a while. And came up with this thought, there is the possibility that these wheels were not hub centric and the buyer didn't use hub centric rings. Therefore the weight of the car rested on the lug bolts, hence the shearing effect.
I also seen this happen with extreme high horsepower cars in drag racing.
Old 06-14-2017, 05:51 PM
  #24  
MBWorld Fanatic!
 
AMGonFire's Avatar
 
Join Date: Apr 2015
Posts: 1,189
Received 144 Likes on 110 Posts
2012 c63 AMG, 2011 GLK 350, 2019 GLS 450
Originally Posted by Diabolis
That is completely wrong.

Wheel bolts are only designed to clamp the wheel to the hub laterally, not to support the ENTIRE WEIGHT of the car longitudinally. The only "mixed things" about them are because of people like youself propagating tales of the "I did it on mine and it didn't break so it must be OK" variety. Nothing could be further form the truth.

I have posted here previously on this topic (IIRC it was about hubcentric spacers, but it certainly applies to the wheel-to-hub mating surface as well)... do a search if you actually want to read an explanation of why they need to be hubcentric.

And, unless your wheel bolts are of the proper hardness grade and you can see the "10.9" marking on the bolt heads, do NOT put them on the car.


P.S. They also need to have the correct seat type for the wheel holes, and be torquerd down to the proper spec. Bolts / screws elongate as they tighten, and this elongation has to be exactly right for the bolt to achieve the proper clamping force. 96 ft lb is not a "starting point"... it is the proper torque for our cars. Period.

sorry but your wrong. Iv done research on them and not reading forum postings either. The hub rings do nothing but help you align the wheel. The misconception thing is posts like yours thanks though. You should really search on the topic.
Old 06-14-2017, 05:56 PM
  #25  
MBWorld Fanatic!
 
tpliquid's Avatar
 
Join Date: Dec 2002
Location: san jose
Posts: 1,791
Received 34 Likes on 28 Posts
C63, GT3RS, 430 Scud, E63, CGT
provide the research links?


You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: Sheared off Lug Bolts



All times are GMT -4. The time now is 12:15 PM.