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AC Contols intermittant

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Old 06-01-2017, 03:13 PM
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2005 CLK500
AC Contols intermittant

So, finally got the CPS working and the car is reliable again, and the AC/HEAT started going crazy.


Start the motor and something under the dash makes a mechanical popping sound for about 30 seconds. It has done this for a few months, but no other symptoms.


Now it does it, but the AC goes full speed, high fan on the engine as well, for a few seconds, then everything stops. The controls are lit, and react to button pushing, but no AC, no fan, no heat, nothing.


The car is not overheating at all, so no fan issues, but WTF? I did notice that I could firmly tap the controls, and at first that helped, but now it does nothing.


Bad controller?
Old 06-01-2017, 08:22 PM
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The popping sound is probably a broken duct control arm or servo. The parts are not expensive, but depending on which on it is, it can be a major job (i.e. remove entire dash, evaporator, heater core, etc.).

Do try the ACC reset though: With the engine running, simultaneously press and hold the RECIRC and FRONT DEFOG buttons until their indicator light begin to flash. This will continue for about 30 seconds until all dampers and functions have been tested. If it does not stop, then there is a fault and you'll need a proper diagnostic (pulling codes from the ACC with SDS).
Old 06-04-2017, 12:04 PM
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Thanks, I will try that today!
Old 06-06-2017, 11:36 PM
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Ok, so I took apart the control panel, cleaned the contacts, cleaned the sensor, and reinstalled it. It appears to be working, for now.

Here are the codes I drew before I did anything.

AC Contols intermittant-0606171755c_resized.jpg
AC Contols intermittant-0606171756a_resized.jpg
AC Contols intermittant-0606171755d_resized.jpg

AC Contols intermittant-0606171755a_resized.jpg
AC Contols intermittant-0606171755b_resized.jpg
AC Contols intermittant-0606171755_resized.jpg
Old 06-07-2017, 09:50 PM
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Just in case you still have an issue with the humidity sensor, it is in the overhead control panel and has a small fan to draw air across its thermistor. You might try cleaning it with compressed air.
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Old 06-20-2017, 06:36 PM
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Worked for 6 days, then same problem. Figuring that would be the case I ordered a replacement from E-Bay. I received it today and installed. So far, so good.

I also cleaned the humidity sensor. Thanks Rudeney!

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