CLK55 AMG, CLK63 AMG (W208, W209) 2000 - 2010 (Two Generations)

Project _PTE_

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Old 11-24-2009, 11:38 AM
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05 ML-500 , 03 CLK5.5 AMG has left the Garage
Project _PTE_

As you all know I been working on My engine for quite some time. I've had a few stops along the way , But I wanted it to do some things my way. Here is the latest Dyno sheet , I always use the same dyno ( DYNOJET 248 H ) & The same operator. This was a new Kleemann blower kit with the MP-112 Gen 4 Eaton type blower . The pull was done in 4 gear , then we hit the speed limiter at 6400 rpm. It was pulling very good til then.and I believe the HP will keep increasing to 7000. rpm and beyond. The Torque curve is right & Fuel air ratio is on the money 11.83 for safe operation . Enjoy ___PTEngineering
Attached Thumbnails Project _PTE_-klee-blower-small-.jpg  

Last edited by PTE; 11-24-2009 at 08:10 PM.
Old 11-24-2009, 12:38 PM
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2003 AMG SL55, 2002 AMG CLK55, 2002 AMG ML55, 2005 ML350, 1995 S320 LWB - totaled
Wow Patrick! Fantastic results. Also knowing you it is done to a level of perfection few could match. Congrats!
Old 11-25-2009, 02:13 PM
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E55 AMG + Mustang GT
Nice.
Old 11-25-2009, 02:25 PM
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01 CLK 430
Originally Posted by PTE
As you all know I been working on My engine for quite some time. I've had a few stops along the way , But I wanted it to do some things my way. Here is the latest Dyno sheet , I always use the same dyno ( DYNOJET 248 H ) & The same operator. This was a new Kleemann blower kit with the MP-112 Gen 4 Eaton type blower . The pull was done in 4 gear , then we hit the speed limiter at 6400 rpm. It was pulling very good til then.and I believe the HP will keep increasing to 7000. rpm and beyond. The Torque curve is right & Fuel air ratio is on the money 11.83 for safe operation . Enjoy ___PTEngineering
Are you going to let us in on some of those PTE secrets??
Old 11-25-2009, 03:09 PM
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AMG
solid numbers
Old 11-25-2009, 03:20 PM
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AMG C43, 1999
Patrick,

Great stuff. Do you think you will up the rev limiter to take advantage of the considerable torque you are making at the top end?

I bet the engine would sound great at 7000 rpm as long as the valves follow the cams.

Any detonation present or measured during your runs?

Jeff
Old 11-25-2009, 03:49 PM
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06 SL65 / 97 993tt /11 Suburban/ 2012 GTR (AMG è la mia Famiglia la Bestia è la mia protezione)
Patrick...best of luck to the project. I'm still waiting for you to put some booster rockets on the SMART you brought to the S Florida meet...
Old 04-09-2010, 08:18 PM
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C63 507 AMG DA Car #19
##

I want to duplicate this.... VERY well done sir!

I'm going to hound you for details on who did the head work, and cams, tune, etc........ I want this in my clk too.
Old 04-09-2010, 09:38 PM
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05 ML-500 , 03 CLK5.5 AMG has left the Garage
Hound me

I'm currently working on a True Dual Exhaust system< , several years age I was going up to the Farm and driveway has a Granite bolder that pushs up to the surface alittle more each spring. Well I nailed it prefectly with the right side Bullet Cat. It really did not look bad, at that time. More like a scratch. Now that I look at it 3years later. It is a large crease. Plus when I pulled the heads for porting , I spilled out some motor oil , right down the open header collector into the cat. I mean a perfect shot, Couldn't done it better with a funnel. And motor oil will kill a metal core cat.

Now I'm putting together the parts needed to update this exhaust . 1st is a replacement spare tire tub. The 03-04 coupe had left side exhaust 3" exhaust , The tub was offset to the right for muffler clearance. 05 Coupe had Quad tips (dual ,Left & right sides) Still single exhaust ? The 05 tub was remade to have a more centered position , Now there is room for the right side muffler.

The next hurdle is the rear Anti sway bar. The 03 - 04 has a nice loop for a 3" exhaust pipe pass through , Left side only ? No right side clearance ( or enough Clearance to suit me) for a clean straight run . I looked at a CLK 63 black series Rear Anti Sway bar . It has a left & Right exhaust pipe pass through loops. Is a little large diameter 18mm vers my 16 mm stock piece. Then I have to deal with cutting the right side exhaust exit in the rear bumper cover. I have Part numbers & Pictures shortly tynerfla@bellsouth.net >

Regards _PTEngineering
Attached Thumbnails Project _PTE_-dsc00564.jpg   Project _PTE_-dsc00565.jpg  

Last edited by PTE; 04-10-2010 at 11:03 AM.
Old 05-15-2010, 06:07 AM
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C63 507 AMG DA Car #19
Great Project

Wow - now this is the Next level of hotrodding I like to see.... IF I keep my clk55 for many years I will copy your dual exhaust mod shamelessly.....

Nice dyno sheet also. So with 25% drivetrain loss (or more) you're at 573fwhp? Or with 30% drivetrain loss you're at 614fwhp. Very very nice.
Old 05-23-2010, 08:10 AM
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CLK63, CLK 55 kleemann, Nissan GTR N1
Great to see another Kleemann installation as these upgrades are money well spent.

I completed a similair installation during the past year and after running in the engine and assessing the results it is time for further upgrading.

What boost are you running?
Old 05-23-2010, 11:39 AM
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05 ML-500 , 03 CLK5.5 AMG has left the Garage
True Dual Exhaust for CLK

Hello All:
Well The exhaust Project is going slow ,but I'm getting through the tough spots. The major Hurdles are the anti Sway Bar. I did get the one from a CLK 63 BS. Psychically it mounted the the Sub Frame . and was The same Diameter as the one I pull off. 16 MM , I would have thought it would be a Larger diameter I bent the end rails on the B/S bar in a large press and got it closer to properly reaching under the rear control arms. Now I have to send it out for re- heat treat.

Next was the spare tire well. I ordered the newer center position well / Bucket. After I got the rear bumper cover off , I tried a chisel & heat & A BIG 32oz dead blow hammer. Man! this Tub is not coming loose?? So I went to Harbor Freight & got the $70.00 multi cutting tool. I did a perimeter top cut. And the tub came out in one Piece, Then I changed the cutter blade and sliced right through the adhesive. Best cheap tool I've brought lately. A word to the wise. If you order the MB adhesive repair kit to glue the new one in. P/N 168 - 670 - oo - 93. $80.00 It takes a really special Motor driven chalk gun. Don't think the dealer will let you Borrow theirs I would look at another type of Adhesive. Cheers _PTEngineering
Attached Thumbnails Project _PTE_-dsc00615.jpg   Project _PTE_-dsc00616.jpg   Project _PTE_-dsc00618.jpg   Project _PTE_-dsc00619.jpg   Project _PTE_-dsc00620.jpg  

Project _PTE_-dsc00621.jpg  

Last edited by PTE; 05-23-2010 at 11:43 AM.
Old 05-23-2010, 07:09 PM
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C63 507 AMG DA Car #19
##

Wow cool project!

So it's just glued in place? I would never have guessed!

Keep the pics coming!
Old 05-24-2010, 09:32 PM
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05 ML-500 , 03 CLK5.5 AMG has left the Garage
MB adhesive kit

Has anybody got experience using the Adhesive / Repair kit P/N 168-670-00-93 . It is a 2 part isocyanate's. I'm getting ready to glue in the new spare tire wheel well. Any help !! Thanks _PTEngineering
Old 06-19-2010, 05:00 PM
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'05 CLK55, '04 CLK320
Originally Posted by PTE
As you all know I been working on My engine for quite some time. I've had a few stops along the way , But I wanted it to do some things my way. Here is the latest Dyno sheet , I always use the same dyno ( DYNOJET 248 H ) & The same operator. This was a new Kleemann blower kit with the MP-112 Gen 4 Eaton type blower . The pull was done in 4 gear , then we hit the speed limiter at 6400 rpm. It was pulling very good til then.and I believe the HP will keep increasing to 7000. rpm and beyond. The Torque curve is right & Fuel air ratio is on the money 11.83 for safe operation . Enjoy ___PTEngineering
you had the quickest NA w209 on dragtimes. what are you running now with the blower?
Old 09-03-2010, 12:33 PM
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05 ML-500 , 03 CLK5.5 AMG has left the Garage
6.3 Black Series Anti Sway bar refit

Hello : it has beeen a long hot summer. and I just got the New 6.3 B/S Anti sway bar done. I had to rebend the side / end arms , Then shorten them & relocate the the link arm hole back 13 mm's . I also made my own Poly bushings and installed side movment limiters. The actual bar diameter is 16MM , not the 18mm I stated earlier. Then it went off to to be power painted.
Attached Thumbnails Project _PTE_-dsc00561-small-.jpg   Project _PTE_-dsc00562-small-.jpg   Project _PTE_-dsc00728-small-.jpg   Project _PTE_-dsc00729-small-.jpg   Project _PTE_-dsc00560-small-.jpg  

Project _PTE_-dsc00727-small-.jpg  
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Old 09-03-2010, 12:40 PM
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05 ML-500 , 03 CLK5.5 AMG has left the Garage
6.3 B/S anti sway bar install & Update to a CLK

More Pictures and for those who think this was a Direct bolt in Think again. I'm sure one of you clever guy's can help find a easier & simpler way The stock single loop P/N A203-326-20-65 , The B/S Dual loop P/N A203-326-02-65

Cheers _PTEngineering
Attached Thumbnails Project _PTE_-dsc00735-small-.jpg   Project _PTE_-dsc00737-small-.jpg   Project _PTE_-dsc00738-small-.jpg  

Last edited by PTE; 09-03-2010 at 12:51 PM.
Old 09-03-2010, 01:17 PM
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05 ML-500 , 03 CLK5.5 AMG has left the Garage
True Dual Exhaust for CLK

Attached are some pictures for my exhaust project. I had a friend cut out the rear bumper for the right side tail pipe relief, He was very clever and molded in the upper & side pieces. This thing looks factory. I also have the newer Black insert for Duals, Just have not installed it yet. I even put the Heat Shields in place. The center mounted spare tire tube in place. It is only 21" wide & OEM tire well was 15" wide & would hold a mini spare .I had to find a space saver tire and a Mini tire air pump. The P/N for the black vinyl insert for the Dual exhaust 209-885-40-25

Cheers _PTEngineering
Attached Thumbnails Project _PTE_-dsc00653-small-.jpg   Project _PTE_-dsc00654-small-.jpg   Project _PTE_-dsc00724-small-.jpg   Project _PTE_-dsc00725-small-.jpg   Project _PTE_-dsc00726-small-.jpg  

Project _PTE_-dsc00739-medium-.jpg  

Last edited by PTE; 09-03-2010 at 02:27 PM.
Old 09-03-2010, 03:01 PM
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C63 507 AMG DA Car #19
##

Wow looks factory. Nice work.

Is the dual ex for performance or looks?..... in other words will I see any benefits with kleemans blower, cams, headers........ with true dual ex over my stock AMG catback?

As always top notch OEM quality work.
Old 09-04-2010, 09:08 AM
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05 ML-500 , 03 CLK5.5 AMG has left the Garage
More anti sway bar pictures

I installed the B/S anti Sway bar , with Poly Bushings . I also added in a Grease zerk fitting to each side end cap. This was to keep the noise down

Cheers _PTEngineering
Attached Thumbnails Project _PTE_-dsc00743.jpg   Project _PTE_-dsc00745.jpg   Project _PTE_-dsc00747.jpg   Project _PTE_-dsc00738.jpg  
Old 09-04-2010, 09:58 AM
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05 ML-500 , 03 CLK5.5 AMG has left the Garage
True Dual Exhaust for CLK

I started the exhaust project , because I was have a hard time getting the bolt mods to respond or show an increase in Torque & Hp Something was holding back the motor So I saved my Money & got a Kleemann Header system with 200 cell Random Tech Cats. after I got it install & did a Dy no. (This was with the Factory exhaust piping . to a Factory AMG muffler, But no secondary cats) I was wonderfully surprised. It all came together.

So why am I redoing a system that works? In one of my trips to the farm I crushed the Passenger side Cat. It needed replacement & something was holding back the HP I was expecting . So I decided to redo the complete system to a True Dual Exhaust . It will have new primary cats only . 2.5" dia down pipes to the Magnaflow X pipe muffler , then 3" from the outlet of the X-pipe muffler to the Bumper. I found some neat expansion cones to bring the muffler outlet from 2.5" to 3" . Most of the piping is 409 S.S.

Cheers _PTEngineering
Attached Thumbnails Project _PTE_-dsc00748.jpg   Project _PTE_-dsc00749-medium-.jpg   Project _PTE_-dsc00744-medium-.jpg  
Old 09-04-2010, 11:19 AM
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C32/C55 AMG
Originally Posted by PTE
I started the exhaust project , because I was have a hard time getting the bolt mods to respond or show an increase in Torque & Hp Something was holding back the motor So I saved my Money & got a Kleemann Header system with 200 cell Random Tech Cats. after I got it install & did a Dy no. (This was with the Factory exhaust piping . to a Factory AMG muffler, But no secondary cats) I was wonderfully surprised. It all came together.

So why am I redoing a system that works? In one of my trips to the farm I crushed the Passenger side Cat. It needed replacement & something was holding back the HP I was expecting . So I decided to redo the complete system to a True Dual Exhaust . It will have new primary cats only . 2.5" dia down pipes to the Magnaflow X pipe muffler , then 3" from the outlet of the X-pipe muffler to the Bumper. I found some neat expansion cones to bring the muffler outlet from 2.5" to 3" . Most of the piping is 409 S.S.

Cheers _PTEngineering

Will you be doing two mufflers after the Magnaflow X pipe? If so what type? What is the model number of the magnaflow X pipe muffler?

Do you have any idea what the diameter of the headers are?

What kind of cat are you going to use?

Last edited by loudandheard; 09-04-2010 at 11:26 AM.
Old 09-04-2010, 12:26 PM
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'03 SL55
Great work!!
Old 09-04-2010, 12:36 PM
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Nice work Pat! I'm thinking about redoing my exhaust setup. I tried fitting adual 3" in/out x pipe resonator but it wouldnt fit in the tunnel. Right now I have nothing connecting the 2 banks so I want to incorporate an xpipe and somehow try to quiet it down haha. I really like those 2.5" to 3" cone transitions, looks really nice! mine is just a sudden jump in pipe diameter right now with a vband. Good luck and maybe I will follow your path
Old 09-04-2010, 05:24 PM
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2017 W205 C43 AMG
Very nice work and great write up and pics


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