W209 Red Battery Light




Resistance, or a glitch in pulley bearing rotation might be the culprit.
If it takes little effort to move the belt tensioner then it becomes a suspect.
An overcharging alternator might give the battery light as well.
Start with a new belt. It is a maintenance wear item regardless. Take note of oil or coolant contamination on the belt as well.
Cheers, Gator
thanks




But to do it with success requires some alternator rebuild knowledge.
Replacing the regulator with brushes is easy, two screws. Big problem is the commutator slip rings that the brushes ride on get heavily grooved. The new regulator will work but not efficient.
What I do is place the rotor from the alternator in an electric drill locked in a vice.
At Low RPM hold a flat file on the brush commutator slip rings until all grooves are gone. follow up with polishing emery. Two new bearings WaLa.
Fresh Alternator with two hours bench time for $50.00
Your new Alternator will come with Regulator
Cheers
Last edited by GatorMB; Jul 2, 2017 at 10:01 PM. Reason: added content
At Low RPM hold a flat file on the brush commutator slip rings until all grooves are gone. follow up with polishing emery. Two new bearings WaLa.
Fresh Alternator with two hours bench time for $50.00
Cheers


