Anyone do Renntech tune for 91 octane gas
I'm wondering if anyone else has done a 91 octane tune on a GT C and whether or not you'd recommend it.
This might make me move to another state . . . haha.
Andrew
Do you have access to E85 in Oregon? Why don't you just blend in 93 using 91 and E85?
E85 (if it is 85. Sometimes it can be lower. Look at the pump sticker to get an estimate) is 108 octane. 9 gallons of 91 octane and 1 gallon of E85 would get 93 (92.7). Ethanol also gives a cooler charge than gasoline which is a benefit once ambient air temps go past about 85*F. Stoich is different between gasoline (at 14.7:1) compared to ethanol (at 9.8:1) but a 9 to 1 blend shouldn't cause a lean condition.
Not sure how you might use the 93 tune, but if you're just street, a tune is hardly used at all even if you're an aggressive street driver (maybe 5% or less). If you track the car, you can do a 10 gal mix for the track, then go back to all 91 for street driving.
For a 93 tune, 91 is hardly a negative impact at all, unless you're at the higher range of the RPM limits (such as tracking or street racing). At cruising speeds the timing won't be impacted at all, and if knock occurs the EMS will pull the appropriate timing (and why would you care if you're just cruising). But frankly, at cruise speeds, I've never logged knock with lower octane gas. I had to be doing a WOT pull, then I might see knock over 4500 rpm on a supercharged engine. Still, the EMS immediately pulls timing.
The other option is if you can acquire a little race gas and blend that in the correct ratio to get 93. More octane than 93 will be wasted if the tune has been optimized for 93. It'll be very expensive.
And, suggest you not consider octane boost (the stuff in a can). The amount of product you need to get to 93 will get crazy and I personally don't like the product.
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I've been running the Renntech tune on 91 for about a year now. Both Renntech and Eurocharged mentioned the difference between 93 and 91 is marginal. It's really woken the car up, and feels like more than a 50hp bump. I'd guess the car is making ~625 at the crank.
For comparison's sake, my previous car was a 335i weighing about the same, making 515/530 at the wheels, and the GTS feels a bit faster than that. I also raced a ~650whp M235i from 50-130 and pulled about a fender (he had a ~230lb ballast in the passenger seat though).
Reliability wise, I've had the car go into limp mode twice total, many many months ago. Restarting the car cleared the issues.
I've been running the Renntech tune on 91 for about a year now. Both Renntech and Eurocharged mentioned the difference between 93 and 91 is marginal. It's really woken the car up, and feels like more than a 50hp bump. I'd guess the car is making ~625 at the crank.
For comparison's sake, my previous car was a 335i weighing about the same, making 515/530 at the wheels, and the GTS feels a bit faster than that. I also raced a ~650whp M235i from 50-130 and pulled about a fender (he had a ~230lb ballast in the passenger seat though).
Reliability wise, I've had the car go into limp mode twice total, many many months ago. Restarting the car cleared the issues.
Manufacturers (ALL manufacturers) leave hp on the table on performance cars. They do that BC they have to warranty a powertrain for thousands of miles and multiple years. They would not be able to do that if they shipped a product that performed at 100%. It is why it is so easy to find HP/Torque if you have access to the EMSs data tables. Any car I've ever touched with a factory tune is running pig rich in PE and timing is nowhere near what it could be.
If a 93 octane tune is done and 91 octane fuel is used, then the ECU will be making on the fly timing adjustments (MAYBE - based on ambient air temps, altitude, and a couple other metrics.) using the table to the lower right titled KNOCK OFFSET.
Ideally, the correct octane is used for the matching tune. You'll get away with 91 on a 93 tune w/o much notice, if it is a 91 tune with 93 fuel, that's just a waste of money, with no extra power as the timing tables are at high limits and cannot grow, but they can shrink by design.
Just a quick primer:
Octane is a way of controlling fuel burn rate, the higher the octane the slower the fuel will burn. It is important to have this control feature in fuels BC it allows an engine designer to vary compression ratios in different engines to attain desired hp/tq outputs. Essentially, the higher the compression ratio (and especially with forced induction platforms) the slower we want the fuel to burn.
When cylinder pressures and temperatures rise, fuel has a tendency to spontaneously combust, but with higher octane fuel under the same circumstances, spontaneous combustion is curtailed. Spontaneous combustion is, in essence, an explosion. This explosion causes what is commonly known as Knock. Knock is Kryptonite to an engine. I won't go into all the gory details about how unchecked knock eventually will cause an engine meltdown, but gone unchecked, it's lights out. So, mfgrs design EMSs to aggressively attack knock. When the ECU receives a knock signal, it reduces timing by a similar amount to the knock as a survival mechanism.
Although under any circumstances other than WOT, using a lower octane fuel with a high octane fuel tune, knock is probably not felt. Some claim they can feel/hear the knock at higher RPMs, but the ECU correction is so fast, that you don't realize it is happening. Nonetheless, knock is still occurring. With a fuel rated at 4 numbers below a 93 octane tune, the ECU is very busy (like whackamole) beating down knock and constantly reducing timing.
When a custom tune is done by hand (which is all I do), the tuner's job is to first get fueling correct, then maximize timing (by modifying the cells in the timing table) to maximize performance, then back off slightly to ensure there will be some engine longevity. Also, a custom tune like this starts with the fuel in the tank. Whatever fuel is in the tank is what the tune will reflect. So, start by filling the tank with the fuel that is available to you.
I pulled up a datalog I did some time ago as I thought it would be a good illustration of the tuning challenge and how knock appears and is resolved. This is a V8 engine with a supercharger (non MB, but same principle). It is a 91 octane tune as all that is available in the area. The illustrations below are still shots of a motion picture that I see in the DL, but BC of proprietary SW I am unable to post the log as a motion pic.
These 3 shots are a sequence of the same event. The first pic is a stillshot of all the parameters I watched leading up to a serious engine knock event (where timing in the individual cells were too high). The second and third pics progress through the knock event. I set up the arrow markers of importance to observe as you move through these three pics.
In the first ROW watch RPM and the vertical white cursor (which is constantly moving in the motion pic version).
Note in the white field to the left, commanded throttle is at 100%. Commanded throttle is me. I was doing a WOT pull.
Watch in the third ROW both timing (white line) and Knock retard (red line).
I am coming up to a pretty serious knock event under hard acceleration meaning in a region on the timing table that I showed in an earlier post, the timing is too advanced (or similar to what I would see if I could drain the tank and put in 89 or 85 octane instead of the 91 in the tank). Notice the timing at this moment is 14.5* advanced. KR is 0. Watch how the ECU reacts when the knock appears in the second pic.
One point of observation, but not germane to this discussion, I was using a wideband on this car and had already set fueling just the way I wanted it. It is reflected by the yellow and orange lines in the first row. Orange is the actual AFR, yellow is the Lambda.
Now the white vertical cursor is moved over to the peak of the knock. Here you see knock reported as 6.9 and the ECU has pulled timing down to 7.7*, a reduction of 6.8*. Also note the RPM in the first row continues to climb and I continue to command 100% throttle (WOT).
This last pic now takes us to the point immediately after the knock event, notice that RPM is still rising, but it is the moment I decelerated and commanded throttle now shows 35.7%, so I was in the very moment of letting off with RPM almost the highest point in this pull. Note that knock retard in the third row is back to 0 and timing has recovered to 16.0*.
So this illustrates what the ECU will do with fuel that starts to spontaneously combust. BUT, if I tune it to 93 and then put a tank of 89 in, the red Kryptonite spikes seen in the third row will be continuous throughout the RPM range, not as severe under lighter loads and cylinder pressures/temps, getting more and more serious under heavier loads and pressures/temps.
BTW, to finish up this tune the way a good tune is done, I made a regional adjustment (downward) in timing advance, then back to another WOT DL to be sure this red spiked area was gone.
Last edited by Acta_Non_Verba; Nov 12, 2021 at 03:28 PM.
Last edited by mathechr; Nov 13, 2021 at 07:39 AM.
Just a quick primer:
Octane is a way of controlling fuel burn rate, the higher the octane the slower the fuel will burn. It is important to have this control feature in fuels BC it allows an engine designer to vary compression ratios in different engines to attain desired hp/tq outputs. Essentially, the higher the compression ratio (and especially with forced induction platforms) the slower we want the fuel to burn.
When cylinder pressures and temperatures rise, fuel has a tendency to spontaneously combust, but with higher octane fuel under the same circumstances, spontaneous combustion is curtailed. Spontaneous combustion is, in essence, an explosion. This explosion causes what is commonly known as Knock. Knock is Kryptonite to an engine. I won't go into all the gory details about how unchecked knock eventually will cause an engine meltdown, but gone unchecked, it's lights out. So, mfgrs design EMSs to aggressively attack knock. When the ECU receives a knock signal, it reduces timing by a similar amount to the knock as a survival mechanism.BTW, to finish up this tune the way a good tune is done, I made a regional adjustment (downward) in timing advance, then back to another WOT DL to be sure this red spiked area was gone.











