CCB brake noise

Old May 25, 2025 | 03:33 PM
  #26  
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Originally Posted by thebishman
... Iron rotors are better on track for ‘track adicts’ in that it is far cheaper to replace an iron rotor than a CCB one ... Caveat: if you only go to the track about 3-4 times/year and are cognizant of how to minimise the risks of wearing out a set of CCB rotors, then they are also fine to use at an HPDE. Also, if you don’t give a damn about costs, then again, just run the CCBs if you want.
While the expenditure "profile" is much more peaky with CCBs, there is growing evidence that they may actually be less expensive (over time) than their iron counterparts, especially when you consider the labor involved with multiple iron-rotor replacements. We still need more data, but that's where it appears to be heading.

IMO, the biggest issue with track use of CCBs is the fact that the only truly accurate way to measure their "wear" (i..e, chemical degradation due to heat) is via the very expensive Carboteq tool (assuming you have the rotors with the applicable markings).
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Old May 25, 2025 | 04:55 PM
  #27  
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Originally Posted by user33
While the expenditure "profile" is much more peaky with CCBs, there is growing evidence that they may actually be less expensive (over time) than their iron counterparts, especially when you consider the labor involved with multiple iron-rotor replacements. We still need more data, but that's where it appears to be heading.

IMO, the biggest issue with track use of CCBs is the fact that the only truly accurate way to measure their "wear" (i..e, chemical degradation due to heat) is via the very expensive Carboteq tool (assuming you have the rotors with the applicable markings).
I guess forum members are also worried about the chipping issue on some affected models that CCBs might be prone to on certain models: https://mbworld.org/forums/w213-amg/...ke-rotors.html
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Old May 25, 2025 | 04:56 PM
  #28  
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Originally Posted by user33
Don't know but, given the AMG logo, I assumed it was official. If it wasn't, I expect that the PL moderators would have objected to the implication of the logo usage.
To be fair they don't quite seem to care as long as they aren't breaking rules, it is true (like you mentioned) they ruined the lounge with this chat system, what was wrong with keeping the forum : (
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Old May 25, 2025 | 04:57 PM
  #29  
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Originally Posted by user33
I tape-blocked the TiKT ducts and used a local straight stretch of divided 4-lane highway that has clear farmer's fields on either side for quite a distance. There's little traffic late at night so I did it then. Being dark, I was also able to see "all around" me so I knew I wouldn't be interfering with other drivers (or attracting police attention).

Funny thing is that I find the "pad plating" on the rotors gets wiped off at the next track day so now I just live with some noise. I find that the brakes are quiet when cold or "track hot" but there's an "in-between temp" where they'll squeal a bit. It's been postulated that one can tell when grandpa's "been naughty" by the squealing brakes when he approaches the driveway after a "keep it lubed" drive. #;-))
Is it the same way to solve reverse squeal on CCBs?
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Old May 25, 2025 | 05:01 PM
  #30  
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Originally Posted by thebishman
Sorry but I think you’re 100% wrong about this:

CCBs are brilliant on a street car. The rotors will last the life of the car as long as you’re careful changing out wheels and replace the pads when they’re 2/3rds worn, and they keep the wheels so much cleaner than with iron rotors. Plus since they’re always larger than a set of irons, they add to the looks of the vehicle imho. As we’ve discussed here though, they do need at least a ‘Street burnish’ in order to enhance their cold stopping ability and decrease any noise.

Iron rotors are better on track for ‘track adicts’ in that it is far cheaper to replace an iron rotor than a CCB one, along with the pads being cheaper and the huge amount of ‘brake dust’ isn’t an issue. On track braking performance, (as it always is) is dependent on the tyres, and if the iron brakes are well designed with adequate cooling, their performance characteristics will not reduce with prolonged use. This is why most highly experienced; (meaning quick) HPDE drivers will tend to gravitate towards iron brakes. Oh, and since most iron rotors are less diameter than their CCB counterparts you can run smaller wheels which gives you far greater and cheaper choices for tyres.

Caveat: if you only go to the track about 3-4 times/year and are cognizant of how to minimise the risks of wearing out a set of CCB rotors, then they are also fine to use at an HPDE. Also, if you don’t give a damn about costs, then again, just run the CCBs if you want.
We have to agree to disagree. AMG uses all CCBs for their track events. What you and others do privately is their choice. You can always use ceramic pads with iron rotors if the brake dust bothers you. The primary reasons to get CCBs is to reduced unsprung mass and way higher thermal resistance. All use cases for the track and not the road.
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Old May 25, 2025 | 06:07 PM
  #31  
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To be fair, iron rotors are perfectly fine for track. The AMG GT3 cars race with iron. If anything, it is AMG best interests to encourage you to track Carbon ceramics as you'll wear them out quicker and need to buy more😂

I would love if AMG sold their calipers with plating or anodizing. I got rid of the bronze gold paint and had my calipers painted in black.
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Old May 25, 2025 | 06:39 PM
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Yeah, proper brake cooling goes a long way. Even less of a reason for CCBs. Paying $5k-$10k so you don't have brake dust on a street car is rather wild to be honest. I'm 6 years into my current car and on the third set of iron rotors which tanks to FCP Euro has cost me less than half of what the CCB upgrade would have cost me, so even the lifetime of the CCBs at that cost is a tough sell. Only worth for those who pay $4k and up to let a dealership change their iron bakes.
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Old May 26, 2025 | 10:57 AM
  #33  
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Originally Posted by user33
While the expenditure "profile" is much more peaky with CCBs, there is growing evidence that they may actually be less expensive (over time) than their iron counterparts, especially when you consider the labor involved with multiple iron-rotor replacements. We still need more data, but that's where it appears to be heading.

IMO, the biggest issue with track use of CCBs is the fact that the only truly accurate way to measure their "wear" (i..e, chemical degradation due to heat) is via the very expensive Carboteq tool (assuming you have the rotors with the applicable markings).

While I grant you that the current 3rd(?) generation of CCBs are far more durable than previous generations, you still have to be extremely cautious not to overheat them and accelerate oxidation. Brake cooling and early replacement of pads is paramount.

That being said: ‘track rats’ who go to a road course many, many times per year will routinely replace the OEM caliper/rotor setup with a true track worthy ‘BBK’ such as one from AP Racing, regardless of whether the car came with CCBs or iron rotors.
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Old May 26, 2025 | 01:56 PM
  #34  
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Originally Posted by thebishman
While I grant you that the current 3rd(?) generation of CCBs are far more durable than previous generations, you still have to be extremely cautious not to overheat them and accelerate oxidation. Brake cooling and early replacement of pads is paramount.

That being said: ‘track rats’ who go to a road course many, many times per year will routinely replace the OEM caliper/rotor setup with a true track worthy ‘BBK’ such as one from AP Racing, regardless of whether the car came with CCBs or iron rotors.
Um curious, so Is there a chart that shows the differences between first, second and third gen CCBs?
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Old May 26, 2025 | 02:22 PM
  #35  
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Originally Posted by W205C43PFL
I guess forum members are also worried about the chipping issue on some affected models that CCBs might be prone to on certain models: https://mbworld.org/forums/w213-amg/...ke-rotors.html
To the comment in that thread "... as even a small chip or dent will cause structural failure if you have any heat buildup."
WIS has specs on the allowable chips and other wear/damage, similar to the radial-hole cracks with iron rotors.

I worry more about chipping the edge of a CCB rotor when removing/installing wheels, especially with the minimal clearance on the front wheels. One needs to be very careful and steady. Personally, I raise to the appropriate height with my hoist then use my shop stool (with pneumatic
seat-height adjuster) to carefully "wheel the wheel" into position.

IMO, if you have CCB rotors, you _always_ want to "photo before" then check their condition before leaving the shop if any service involved removing your wheel(s).

CCB rotors are extremely hard. One forum member has reported that the CCB rotor surface bore no scratches after accidentally depleting the pad and hitting the metal backing. I accidentally did that on my C63 S with iron rotors and, while it still stopped surprisingly well (!!!), it did seriously score the iron rotor surfaces.
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Old May 26, 2025 | 02:28 PM
  #36  
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Originally Posted by user33
To the comment in that thread "... as even a small chip or dent will cause structural failure if you have any heat buildup."
WIS has specs on the allowable chips and other wear/damage, similar to the radial-hole cracks with iron rotors.

I worry more about chipping the edge of a CCB rotor when removing/installing wheels, especially with the minimal clearance on the front wheels. One needs to be very careful and steady. Personally, I raise to the appropriate height with my hoist then use my shop stool (with pneumatic
seat-height adjuster) to carefully "wheel the wheel" into position.

IMO, if you have CCB rotors, you _always_ want to "photo before" then check their condition before leaving the shop if any service involved removing your wheel(s).

CCB rotors are extremely hard. One forum member has reported that the CCB rotor surface bore no scratches after accidentally depleting the pad and hitting the metal backing. I accidentally did that on my C63 S with iron rotors and, while it still stopped surprisingly well (!!!), it did seriously score the iron rotor surfaces.
Thank you for sharing your experience so the main concern seems to be when installing and removing, to take extra precautions, don't have to worry about such damage when driving normally. Good to know.
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Old May 26, 2025 | 02:29 PM
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Originally Posted by superswiss
Yeah, proper brake cooling goes a long way. Even less of a reason for CCBs. Paying $5k-$10k so you don't have brake dust on a street car is rather wild to be honest. I'm 6 years into my current car and on the third set of iron rotors which tanks to FCP Euro has cost me less than half of what the CCB upgrade would have cost me, so even the lifetime of the CCBs at that cost is a tough sell. Only worth for those who pay $4k and up to let a dealership change their iron bakes.
Ah, yes ... the FCP replacement strategy does significantly alter the situation. Nice if they have iron rotors for your car. In my case (GTR Pro), it'd involve first doing a conversion to iron.

You're correct that heat management becomes much more valuable with CCB rotors, since it's the heat that wears them out. That's why I invested in the TiKT brake-cooling ducts before tracking the car.
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Old May 26, 2025 | 02:55 PM
  #38  
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Originally Posted by user33
Ah, yes ... the FCP replacement strategy does significantly alter the situation. Nice if they have iron rotors for your car. In my case (GTR Pro), it'd involve first doing a conversion to iron.

You're correct that heat management becomes much more valuable with CCB rotors, since it's the heat that wears them out. That's why I invested in the TiKT brake-cooling ducts before tracking the car.
Another question coming... so curious... they are good for (intended) for track use? How come they are more susceptible to heat damage than steel brakes?
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Old May 26, 2025 | 03:36 PM
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Originally Posted by W205C43PFL
Another question coming... so curious... they are good for (intended) for track use? How come they are more susceptible to heat damage than steel brakes?
As I understand it, overheating CCBs can result in permanent damage. When overheating iron brakes, you generally just overheat the pads, but when you let them cool down, they come back, and they are cheap to replace. With CCBs the fibers can burn off at very high temperatures, so it's physically destructive. I mean there are ways to destroy an iron rotor as well, but they are generally more resilient. It's not unusual to cook a set of CCBs during a weekend track event. Tracking is a costly hobby if you wanna do it right, so as said, many opt for iron rotors as they couldn't afford it otherwise.
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Old May 26, 2025 | 03:57 PM
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Originally Posted by superswiss
As I understand it, overheating CCBs can result in permanent damage. When overheating iron brakes, you generally just overheat the pads, but when you let them cool down, they come back, and they are cheap to replace. With CCBs the fibers can burn off at very high temperatures, so it's physically destructive. I mean there are ways to destroy an iron rotor as well, but they are generally more resilient. It's not unusual to cook a set of CCBs during a weekend track event. Tracking is a costly hobby if you wanna do it right, so as said, many opt for iron rotors as they couldn't afford it otherwise.
Thank you. Good to know to add to my memo.
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Old May 26, 2025 | 05:19 PM
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Originally Posted by user33
Ah, yes ... the FCP replacement strategy does significantly alter the situation. Nice if they have iron rotors for your car. In my case (GTR Pro), it'd involve first doing a conversion to iron.

You're correct that heat management becomes much more valuable with CCB rotors, since it's the heat that wears them out. That's why I invested in the TiKT brake-cooling ducts before tracking the car.
Just FYI, FCPEuro does sell the carbon ceramic rotors. not sure if they replace them however.
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Old May 26, 2025 | 05:53 PM
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There's a guy on Porsche Rennlist in Poland that advertises occasionally who rebuilds and repairs CCB.
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Old May 26, 2025 | 06:58 PM
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Originally Posted by HHS550
There's a guy on Porsche Rennlist in Poland that advertises occasionally who rebuilds and repairs CCB.
How does this work? Is there a safety concern?
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Old May 26, 2025 | 07:20 PM
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Originally Posted by W205C43PFL
How does this work? Is there a safety concern?
For every day driving I would have no issues whatsoever. I can't say for track use though.
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Old May 26, 2025 | 07:41 PM
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Yes, there are a few companies that refurbish CCBs. One such company is REBRAKE. They guarantee for them to hold up even on the track and the process is outlined on their website. They are refurbished using Silica. They are not rebuilding the carbon fiber. They are adding a new friction layer made from Silica and using high-temperature to fuse it to the rest of the rotor. They can repair cracks as well.

https://rebrakeusa.com/the-process
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Old May 27, 2025 | 02:55 PM
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Originally Posted by W205C43PFL
Another question coming... so curious... they are good for (intended) for track use? How come they are more susceptible to heat damage than steel brakes?
It's not so much that CCB rotors are more susceptible to heat damage, it's more like they're _only_ susceptible to heat _wear_. They're so hard that they don't normally wear out by depleting the material and getting thinner. For track use, they "wear out" because high heat cycling ultimately causes a chemical decomposition that weakens the CCB rotors.

This is NOT an "oops I got them hot once and now they're scrap" type of thing. Our local track is _very_ hard on brakes so my front rotors are likely regularly hitting 500+ deg C (I measured over 650 deg C on my C63 S's iron rotors when I did a quick stop to check tire-tread temps, with no cool-down). I record the readings from my Carboteq tool after every track day and they wearing very well. I love the fact that they're so unflappable with zero brake fade, etc.
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Old May 27, 2025 | 02:59 PM
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Originally Posted by superswiss
... It's not unusual to cook a set of CCBs during a weekend track event. ...
I've never heard of this with modern-day CCB rotors (i.e., those used by AMG, Porsche, etc. that have the Carboteq measurement numbers). This may have been true with some of the earlier CCBs, but I see lots of cars with CCBs at track days and people run them because they work so well.
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Old May 27, 2025 | 03:00 PM
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Originally Posted by JohnnyC
Just FYI, FCPEuro does sell the carbon ceramic rotors. not sure if they replace them however.
Cool ... did not know that. I'll have to check that out (not that I'll need any for quite some time).
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Old May 27, 2025 | 03:39 PM
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Originally Posted by user33
I've never heard of this with modern-day CCB rotors (i.e., those used by AMG, Porsche, etc. that have the Carboteq measurement numbers). This may have been true with some of the earlier CCBs, but I see lots of cars with CCBs at track days and people run them because they work so well.
As you know, it comes down to cooling. I don't have stats, but I know of people who managed to cook modern CCBs. Just because a street performance car can be ordered with CCBs doesn't mean it has adequate cooling for track duty.

BTW, on a somewhat related side note, are you aware that the EU is considering legislation to ban carbon fiber due to the hazardous dust it produces during disposal? It's becoming the new asbestos. That'll be interesting for brake etc. technology in the future.
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Old May 27, 2025 | 06:16 PM
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Originally Posted by superswiss
As you know, it comes down to cooling. I don't have stats, but I know of people who managed to cook modern CCBs. Just because a street performance car can be ordered with CCBs doesn't mean it has adequate cooling for track duty.

BTW, on a somewhat related side note, are you aware that the EU is considering legislation to ban carbon fiber due to the hazardous dust it produces during disposal? It's becoming the new asbestos. That'll be interesting for brake etc. technology in the future.
Cars are already so heavy, with a ban of CF, vehicle weight will skyrocket (well, exaggerating...)
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