w211 e320 turbo upgrade
More power is not something I find myself wanting for. I would
be happy to trade some of the power for better mileage really.
Last edited by MB_FanAddict; Sep 7, 2014 at 10:32 AM.




If money is really no object, buy both.
Then find a 420 CDI V8 diesel engine.
Add a bigger turbo (or two with some work) (Or maybe find a way to get the E55 supercharger on to the 420 block)
I would assume with all those parts you could have one hell of a screaming diesel E!
The E55 AMG, W211 running a tune, light mods, extra boost, water/meth injection and open-ish pipes is one awesome ride I probably should have bought from a wholesaler buddy, he got it cheap due to the mods, said nobody wanted it out of warranty, could have been mine for $16k at 80k miles...hindsight right? It was FUN.




Now on mine? I had the dreaded early 7-speed valve body replacement on my transmission, but that has nothing to do with my OM642 engine. The only "Engine" related problems I've had were a small crack in the turbo ductwork that would allow pressure to escape under heavy load. That was replaced for about 100 bucks. I recently started getting a glow plug light at 88k miles, so I need to change one of my glow plugs, but that happens to all diesels eventually.
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Your first question, bigger turbo, bigger injector and larger cooler, and then remap, can be done (or so big boys says...)
Its almost plug and play, you need to change the turbo mount and supply water to the turbo as it is water cooled.
DPF & EGR delete + good tuning will get you around 310 HP and 700nm +
The piezo injectors are very big no need for upgrade, you will be running out of fuel before running out of injector capacity, they are able to make north of 80HP/cilincer
I did the upgrade on mine 60.000 km ago and still running very strong
Last edited by diesel2fast4u; Sep 15, 2014 at 01:53 AM.
Its almost plug and play, you need to change the turbo mount and supply water to the turbo as it is water cooled.
DPF & EGR delete + good tuning will get you around 310 HP and 700nm +
The piezo injectors are very big no need for upgrade, you will be running out of fuel before running out of injector capacity, they are able to make north of 80HP/cilincer
I did the upgrade on mine 60.000 km ago and still running very strong
You could also take water before and after the radiator. easy
Impressive engine with this upgrade
This is my next upgrade, so I have been lurking for a while trying to figure out who I will get to weld up my pieces.
This is my next upgrade, so I have been lurking for a while trying to figure out who I will get to weld up my pieces.
See here:
https://mbworld.org/forums/diesel-fo...ml#post5809805
Last edited by isstay; Sep 19, 2014 at 07:03 PM.
You need the turbo mount of the 265 model as it is different.
It bolts right up but the turbo side is longer (because of the water passage canal)
Intake manifold side is identical, I plugged the water hole in the turbomount and made a side water inlet, works perfect
water inlet
Last edited by diesel2fast4u; Sep 20, 2014 at 05:30 AM.
You need the turbo mount of the 265 model as it is different.
It bolts right up but the turbo side is longer (because of the water passage canal)
Intake manifold side is identical, I plugged the water hole in the turbomount and made a side water inlet, works perfect
water inlet
@boardboy330 if you have a 648 inline 320cdi your original turbo should be able to get you to 300hp, not sure that your High pressure pump will be big enough. You can use the 400cdi pump (also used on the 30CDI AMG engine) I have a spare one if you want. EGR delete, 400cdi pump, AMG injectors a Holset 351VGT (or something like this) and then a tuner who can make to work al this together could get you to 400HP+
@boardboy330 if you have a 648 inline 320cdi your original turbo should be able to get you to 300hp, not sure that your High pressure pump will be big enough. You can use the 400cdi pump (also used on the 30CDI AMG engine) I have a spare one if you want. EGR delete, 400cdi pump, AMG injectors a Holset 351VGT (or something like this) and then a tuner who can make to work al this together could get you to 400HP+

Pump from 400CDI won't fit because of the external gear pump drive and it's cooling, which are not present on the OEM pump, are close to the fan shroud (it is almost double the width vs. OEM) plus the in and out flow is different (OM648 are all on the base, OM628 are on the pump). The most important part is the tuner, because they are very scarce here in the states (not in general but the ones that can tune MB diesel from scratch).
OM613 & OM648 are inline 6 cil 3.2 liter cdi
OM642 = V6
On the inline, you need injectors as they will only be good to around 55HP/cilinder. The 400CDI pump is almost bolt on (you have to cut a little in the aluminium of the timing cover) or use the 30cdi part. Also you need the injector rail line from 30CDI (see pics)
The V6 is completely different


