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cracked exhaust manifold 2009 R320

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Old Jan 6, 2017 | 08:56 PM
  #1  
thetonka's Avatar
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From: SoCal
R320 Bluetec
cracked exhaust manifold 2009 R320

I took my R320 in for a LHM leak and a couple of sensor problems. They found the passenger side Exhaust Manifold is cracked, and apparently they found a TSB for this.
Mercedes told them they need to replace both manifolds and the turbo, which just sounds like a dealership trying to make money to me.

Anyway, the shop is a small shop and the MB tech is having some personally problems so they can't fix it for me. Bummer.

I know of a mechanic a friend uses in San Diego that can do the work for me if I run out of time. HOWEVER. This begs the question in my mind, what is the manifold made of? If the crack is not too sever, I should be able to weld it up. I can weld mild steel easily at home, and I have friends who can TIG Stainless Steel for me.

Does anyone know what the manifolds are made of? I am going to crawl under and try to pull it off tomorrow.
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Old Jan 7, 2017 | 02:13 PM
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R320 Bluetec
That sucks. Cast iron is a PITA to weld.
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Old Jan 7, 2017 | 02:24 PM
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2007 W204 220CDI Classic Sedan
Try brazing it.http://www.weldguru.com/braze-cast-iron.html
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Old Jan 7, 2017 | 06:59 PM
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thetonka's Avatar
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R320 Bluetec
Unfortunately this current don't have a torch. May be a good excuse to buy one.
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Old Jan 7, 2017 | 11:08 PM
  #5  
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2007 W204 220CDI Classic Sedan
Take it to a good farm machinery/engineering workshop or boilermaker to have a top job done without any distortion.
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Old Jan 8, 2017 | 03:04 PM
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I have some friends who can weld it for me.
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