E-Class (W124) 1984-1995: E 260, E 300, E 320, E 420, E 500 (Includes CE, T, TD models)

E420 Painful lesson good ending

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old 08-20-2009, 05:52 PM
  #26  
Senior Member
Thread Starter
 
kafklatsch's Avatar
 
Join Date: Dec 2006
Posts: 402
Received 146 Likes on 86 Posts
All Cars Lost To Hurricane Isaac (W124 E420 revived - added 88 Allante 14 S550, 17 S63
Still reading 80 deg C during houston/new orleans summer heat and humidity

knock on wood, the E420 80 deg C Engine temp is holding.. getting a couple degrees higher during extreme heat and a couple degrees lower at night..... still working out to be a great choice

Last edited by kafklatsch; 08-20-2009 at 06:31 PM.
Old 08-28-2009, 01:04 PM
  #27  
Member
 
gorillajin's Avatar
 
Join Date: Aug 2009
Posts: 151
Likes: 0
Received 0 Likes on 0 Posts
1994 e320 sedan
I think your thermostat is stuck open. How is your MPG?
The thermostat either stuck open or close. Open causes car temp cold close causes overheat.
Just my thought.
Old 08-28-2009, 05:35 PM
  #28  
Member
 
edcarls's Avatar
 
Join Date: May 2009
Location: So. Cal.
Posts: 176
Likes: 0
Received 0 Likes on 0 Posts
97R129-01W163-94E320-93500E
Originally Posted by kafklatsch
knock on wood, the E420 80 deg C Engine temp is holding.. getting a couple degrees higher during extreme heat and a couple degrees lower at night..... still working out to be a great choice
You may have installed the wrong viscous fan clutch that engage at lower temp than what is required by your car. Operating below normal temperature is just as bad as operating above the normal operating temperature.

Normal operating temp is regulated by the thermostat. Meaning, if your car is originally equipped with an 87 degree thermostat your normal operating temp is 87 degrees +/- 3 degrees.

I too had difficulty understanding the basic operation of the viscous fan clutch. I also thought that if I could spin the fan freely above 90 degrees, or if it could be stopped by a roll of news paper while idling, the viscous fan clutch is shot. I was wrong. This tests could not really detect the actual functioning condition of the viscous fan clutch.

Attached is a document I came across while researching in my quest to make my car operate within normal operating temp. This document made me understand the viscous fan clutch operation which in turn helped me solve my temp issues. Now my car run at 87degree (+/- 3 degrees) no matter what the ambient temp is, AC on or off, and at any driving condition (stuck in traffic or cruising at 80-100.)
Attached Files
File Type: pdf
ViscousFan Clutch.pdf (218.8 KB, 355 views)

Last edited by edcarls; 08-28-2009 at 05:46 PM.
Old 08-30-2009, 04:59 PM
  #29  
Newbie
 
solo11's Avatar
 
Join Date: Nov 2007
Posts: 4
Likes: 0
Received 0 Likes on 0 Posts
124.066
variations in engine temp

Hi to all,
I have been reading the discussions on the fan clutch and no one mentions the water pump! When cold I can stop the fan with my fingers but it gets harder as the engine warms up in my 1994 e320 cabriolet, so I don't think its the clutch. However after removing the thermostat, and letting the water higher that the thermo housing drain out, no more water. Shouldn't the water pump continue to pump out water from the housing until its almost all gone out of the engine? So how does one know if the water pump is bad (or weak)? Any insight would be appreciated. Miles
Old 08-31-2009, 12:59 PM
  #30  
Member
 
edcarls's Avatar
 
Join Date: May 2009
Location: So. Cal.
Posts: 176
Likes: 0
Received 0 Likes on 0 Posts
97R129-01W163-94E320-93500E
Originally Posted by solo11
Hi to all,
letting the water higher that the thermo housing drain out, no more water. Shouldn't the water pump continue to pump out water from the housing until its almost all gone out of the engine? So how does one know if the water pump is bad (or weak)? Any insight would be appreciated. Miles

If you removed the thermostat cover, the coolant would drain up to the level of the thermostat housing on the cylinder head. If you run your engine with out the thermostat and thermostat cover coolant would pour out of your cylinder head or radiator hose up to a point where the water pump is submerged to the coolant. It is not advisable to run your engine while the thermostat cover is off or radiator hoses are disconnected.

Bad water pump would show signs by leaking coolant through the weep hole, noisy bearings, and or wobbly pulley. The best way to find out is to remove it for a thorough inspection of the bearings, seals and impellers.
Old 09-06-2009, 11:36 PM
  #31  
Senior Member
Thread Starter
 
kafklatsch's Avatar
 
Join Date: Dec 2006
Posts: 402
Received 146 Likes on 86 Posts
All Cars Lost To Hurricane Isaac (W124 E420 revived - added 88 Allante 14 S550, 17 S63
I swapped thermostats after i first got the low temps.... thinking it was stuck.... no difference observed.

On the gas mileage, I posted previous that it has not changed (actually it is about 1/2 to 1 mpg less now, but it has taken 2000 miles to notice)....

Originally Posted by gorillajin
I think your thermostat is stuck open. How is your MPG?
The thermostat either stuck open or close. Open causes car temp cold close causes overheat.
Just my thought.
Old 10-01-2009, 03:05 PM
  #32  
Senior Member
Thread Starter
 
kafklatsch's Avatar
 
Join Date: Dec 2006
Posts: 402
Received 146 Likes on 86 Posts
All Cars Lost To Hurricane Isaac (W124 E420 revived - added 88 Allante 14 S550, 17 S63
very good document. amazing what is detailed out there. I wish I could get every single technical explanation for my Benz's - I saved this one. Is there more from your source with this type of technical content?

I am still running at 82-84 deg C. maximium and about 80 C. min.(cool nights) I am hoping that this is not going to kill my car. after having the AC struggle during the brutal days of summer in the deep south, I am happy with the resultant frosty cabin and hope its not to my detriment - after owning several benzes, i doubt it is, but grateful for the comment.

Originally Posted by edcarls
You may have installed the wrong viscous fan clutch that engage at lower temp than what is required by your car. Operating below normal temperature is just as bad as operating above the normal operating temperature.

Normal operating temp is regulated by the thermostat. Meaning, if your car is originally equipped with an 87 degree thermostat your normal operating temp is 87 degrees +/- 3 degrees.

I too had difficulty understanding the basic operation of the viscous fan clutch. I also thought that if I could spin the fan freely above 90 degrees, or if it could be stopped by a roll of news paper while idling, the viscous fan clutch is shot. I was wrong. This tests could not really detect the actual functioning condition of the viscous fan clutch.

Attached is a document I came across while researching in my quest to make my car operate within normal operating temp. This document made me understand the viscous fan clutch operation which in turn helped me solve my temp issues. Now my car run at 87degree (+/- 3 degrees) no matter what the ambient temp is, AC on or off, and at any driving condition (stuck in traffic or cruising at 80-100.)
Old 08-05-2010, 09:27 AM
  #33  
Senior Member
Thread Starter
 
kafklatsch's Avatar
 
Join Date: Dec 2006
Posts: 402
Received 146 Likes on 86 Posts
All Cars Lost To Hurricane Isaac (W124 E420 revived - added 88 Allante 14 S550, 17 S63
okay, I am nearing the one year anniversary of this PITA turned to good. I have just experienced 100, 101, and 102 degree days in the gulf south. The jerry rig fanclutch ($150 vs $650 oem) never let my temp get above 90-92 c (197 deg F) during an extended idle. The performance of this contraption without reducing mpg has been nice. The AC doesnt have to work so hard either.... WooHooo



Originally Posted by kafklatsch
THE SOLUTION..... I first ordered a bolt from MB dealer.... these bolt are not normal head configuration due to tight install situation......then I cut 1/2" from the bolt.... thank you AGAIN dremel...... (put the new bolt away for possible furtue use if this doesnt work) I Installed everything.....

I was hoping that the clutch I installed performed properly over the temperature ranges..... wellllllll......... it actually over performs. maybe someone can offer an explanation

I can not get the temperature up to above 80-82c for any extended period... maybe a minute.... I drove all kids of nutty ways to see if it would go higher.... it does not.... I made my normal 350 mile trip to houston last night... 80c all the way..... gas mileage - identicle to before..... A/C needed a little freon due to cooler condenser temp causing lower a/c pressures... A/C cold at idle and all speeds...

The clutch appears to do the job and then some.... for only 150$
Old 08-10-2010, 03:53 AM
  #34  
Member
 
BJaltima's Avatar
 
Join Date: Nov 2009
Location: Los Angeles
Posts: 233
Likes: 0
Received 0 Likes on 0 Posts
1993 400E, 1994 E420, 2000 SL500, 2014 C250
Can't you just bypass the fan clutch altogether so that the fan would be on constant. Did this in a pinch on a w123 300d when the fan clutch went out. A little louder but worked just fine in the 100+ degree weather a month ago.
Old 08-17-2010, 05:08 PM
  #35  
Member
 
edcarls's Avatar
 
Join Date: May 2009
Location: So. Cal.
Posts: 176
Likes: 0
Received 0 Likes on 0 Posts
97R129-01W163-94E320-93500E
Originally Posted by BJaltima
Can't you just bypass the fan clutch altogether so that the fan would be on constant. Did this in a pinch on a w123 300d when the fan clutch went out. A little louder but worked just fine in the 100+ degree weather a month ago.
With the fan constantly engaged, the fan blades might not be able to withstand the centrifugal force @ 3000-4000 RPM. The louder noise means the blades are constantly pushing air. Therefore, they are in constant stress when the engine is on. This load and stress could break the blade loose from the hub and destroy your radiator and other components.

Either replace your fan clutch or replace your fan with one designed to be used without fan clutch.
Old 08-21-2010, 12:38 PM
  #36  
Senior Member
Thread Starter
 
kafklatsch's Avatar
 
Join Date: Dec 2006
Posts: 402
Received 146 Likes on 86 Posts
All Cars Lost To Hurricane Isaac (W124 E420 revived - added 88 Allante 14 S550, 17 S63
Originally Posted by edcarls
With the fan constantly engaged, the fan blades might not be able to withstand the centrifugal force @ 3000-4000 RPM.......... they are in constant stress.............and stress could break the blade loose from the hub and destroy your radiator and other components.

Either replace your fan clutch or replace your fan...........
+1
to have the fan clutch engaged 100% is not a good situation and could be dangerous as the rpms go up. I strongly recommend repairing. You are also placing the bearings under excessive stress, the bearing bracket is a separate part and also expensive if the bearings go out - and they very well might because they are designed to "not be spinning" at high engine RPMs. Also, if this were a good solution, almost every broken clutch would be "fixed" this way to save countless dollars on parts and labor


Originally Posted by BJaltima
Can't you just bypass the fan clutch altogether so that the fan would be on constant. Did this in a pinch on a w123 300d when the fan clutch went out. A little louder but worked just fine in the 100+ degree weather a month ago.
Old 08-21-2010, 05:55 PM
  #37  
Member
 
BJaltima's Avatar
 
Join Date: Nov 2009
Location: Los Angeles
Posts: 233
Likes: 0
Received 0 Likes on 0 Posts
1993 400E, 1994 E420, 2000 SL500, 2014 C250
This was just something we did to this 300d that we got rid of a couple months ago. So no need to comment on it anymore.

Last edited by BJaltima; 08-21-2010 at 06:37 PM.
Old 08-15-2018, 09:25 PM
  #38  
Senior Member
Thread Starter
 
kafklatsch's Avatar
 
Join Date: Dec 2006
Posts: 402
Received 146 Likes on 86 Posts
All Cars Lost To Hurricane Isaac (W124 E420 revived - added 88 Allante 14 S550, 17 S63
After nine years I have now hit 100,000 miles since the fan clutch debacle. The clutch is still good, car runs 88C on 100F degree days in south Texas. Extreme stop and go on the hottest days gets me to 90-91C, gas mileage has been normal, and no motor issues. The $150 dollar clutch has performed admirably...the $900 Sach's clutch could not have performed any better then the $150 clutch. … its no longer anecdotal....and note that I typically still by OEM and premium parts, but $900 Vs $150 was to good to pass up...

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 1 votes, 1.00 average.

Quick Reply: E420 Painful lesson good ending



All times are GMT -4. The time now is 10:05 AM.