E-Class (W210) 1995-2002: E 200, E 220D, E 240, E 290TD, E 300TD, E 200, E 240, E 280, E 320, E 420, E 430 (Wagon, Touring, 4Matic)

Exhaust question

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Old Dec 5, 2009 | 06:07 PM
  #1  
BigBoss's Avatar
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From: Lincoln, NE
2002 Mercedes Benz E320
Exhaust question

My car has 96k miles currently and since I got it 2k miles ago there's been a rattling coming from the muffler. The dealer said it was the cat convertors but when you hold the muffler still the noise stops. Is this just a hanger holding the muffler in place that broke?

The rattling noise is heard on cold starts, especially when brakes are applied like at a stoplight so its kind of embarrassing, also gets loud during acceleration when hot/cold. Loud in Park too. What should I do?
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Old Dec 5, 2009 | 06:37 PM
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From: Chicago
2002 E430 4MATIC
If you have access to a lift you might try tapping around with a rubber mallet looking for the source of the rattle. I just had a cat replaced and it had a very distintive rattle that I've never heard before. Something like marbles in a can but not as loud. Not at all like a rattle caused by a loose bracket.

One thing that might have happened is a piece of the cat substrate has broken off and lodged in your resonator.
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Old Dec 5, 2009 | 06:50 PM
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From: Lincoln, NE
2002 Mercedes Benz E320
If it turns out to be the cats, how would straight pipes sound?
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Old Dec 5, 2009 | 07:55 PM
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2002 E430 4MATIC
Like a sick bird.

Originally Posted by BigBoss
If it turns out to be the cats, how would straight pipes sound?
Illegal....
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Old Dec 5, 2009 | 08:39 PM
  #5  
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From: Lincoln, NE
2002 Mercedes Benz E320
Damn, really? What can I do for exhaust mods? I want a nice noise and to get rid of this rattling.

My state doesn't have inspections on vehicles, so how would they know?

Last edited by BigBoss; Dec 5, 2009 at 08:42 PM.
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Old Dec 6, 2009 | 12:29 AM
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300E a couple 1994 w124wagon E320 Wagon/,1971MGB Track/Rally, MG Midget Autocross ,2000 E320 wagon.
If you remove the secondary cats

You need to replace with resonators like Aero and install an H-pipe
To balance out exhaust pulses and prevent it from sounding like a motor boat.
Or you can splice in Magnaflow universal cats, or high flow cats.
Info in the diy section on www.benzworld.org
ohlord
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Old Dec 11, 2009 | 05:45 PM
  #7  
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Ok, a little update for you guys. The past week it's been extremely cold here in NE (-5 to 20 F) and the muffler stopped rattling... This is confusing me. Its not making any noise at all, now its silent.

Whats the deal?
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Old Mar 11, 2011 | 06:35 PM
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00 S430 & 02 Suzuki 750 Katana
If there a 4 CATS the 2 closet to the manifold are bad. Can I replace them with universal CATS or at least CATS that wont cost me an arm and a leg.. instead of spending well over $800 on new CATS for 1 side and then having to still pay for installation. What CATS are out there that are resonable in price?
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Old Mar 11, 2011 | 06:59 PM
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300E a couple 1994 w124wagon E320 Wagon/,1971MGB Track/Rally, MG Midget Autocross ,2000 E320 wagon.
You

can bolt on complete unit both cats and pipe all stainless steel for under 500bucks a side.
Or splice in universal front cats
part number for the correct one is most likely listed on the w210 forum in the diy portion under exhaust.
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