I cant get my wheels off (Brake Job attempt)
Last edited by 007_e350; May 21, 2009 at 10:50 PM.
Another question:
the SBC pump has a large electrical bus connected to the pump, so how do we disconnect the bus ? I tried lifting the top part and it kinda declipped but it still wont come out ??
Do I need to bleed the lines too while changing brake pads? I dont have the power tool to bleed ... Is there a way around it
thank you
Last edited by 007_e350; May 21, 2009 at 10:45 PM.
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As for the brake fluid. Unless you have added fluid during the gradual wear of the pads, the reservoir should have enough capacity to recapture the fluid that will be returning from the slave cylinder(s). I think most people make do with a "C" clamp. I have forced the pads open by hand but it takes a lot of pressure. Take the old pad that faces the slave cylinder. Use a c clamp on the back of the cylinder and against the pad surface. GRADUALLY tighten the clamp and the brake fluid will return up the lines into the reservoir. If you run out of capacity in the reservoir, remove some with a hypodermic or turkey baster. It is not a difficult job.
You did not ask but the wear sensors are a one shot item. They are delicate and easily damaged. Pay particular attention to which ones come off where. The two sides are different? and one is alos requires for the rear (passenger side, I think)
PS- My older "E" has double five spoke wheels (16"). They have slots betwee the hub and wheel that will allow you to insert a straight blade screwdriver, tap it in slightly. Go around the hub and repeat. This helps release the wheel and causes no visible damage. Don't beat it in, all at one position as this will cause the wheel to misalign on the hub and foul.
Last edited by Clinton Horn; May 22, 2009 at 08:38 AM. Reason: Additional info
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As for the brake fluid. Unless you have added fluid during the gradual wear of the pads, the reservoir should have enough capacity to recapture the fluid that will be returning from the slave cylinder(s). I think most people make do with a "C" clamp. I have forced the pads open by hand but it takes a lot of pressure. Take the old pad that faces the slave cylinder. Use a c clamp on the back of the cylinder and against the pad surface. GRADUALLY tighten the clamp and the brake fluid will return up the lines into the reservoir. If you run out of capacity in the reservoir, remove some with a hypodermic or turkey baster. It is not a difficult job.
You did not ask but the wear sensors are a one shot item. They are delicate and easily damaged. Pay particular attention to which ones come off where. The two sides are different? and one is alos requires for the rear (passenger side, I think)
PS- My older "E" has double five spoke wheels (16"). They have slots betwee the hub and wheel that will allow you to insert a straight blade screwdriver, tap it in slightly. Go around the hub and repeat. This helps release the wheel and causes no visible damage. Don't beat it in, all at one position as this will cause the wheel to misalign on the hub and foul.
This can be prevented by applying a slight pressure on the caliper piston and then loosen the bleed valve about 1/4 turn. Tighten the clamp and push the piston into the bore and allow the old fluid to vent out of the bleed screw. When the piston seats tighten the bleed screw. If you never let pressure off with the bleed valve open you won't get air into the system and won't need to bleed the system. You will need to add fluid to the master cylinder to replace what you vented out. USE DOT 4+ MB approved fluid for the SBC braking system. If you use other fluids you will contaminate the system and void the warranty on the SBC system.
The stealer was ripping me off .... Rotors were perfect - I had purchased Centric rotors but didnot change em .... Stealer was chargin me $1500 for rear pads, rotors & bleedin, I got the job done in 4 hrs & under 100 bucks
I rented this tool from AutoZone to push the caliper back in, glad I had this tool or it would've been another 2 hours. the tool is basically two pad shaped pieces on a lug, you insert it in between the housing and unscrew it - the tool pushed the piston back in, you take it out and insert Brake Pad w/sensor & the other brake pad (after removing the bracket) ... Its a little hard to put the bracket back on but not impossible.
bolted the caliper back on and now the testing piece
I noticed, when I unlocked the door -pads came close to rotors in 2 steps. then when brakes were pressed, the pads gripped rotors - I inspected with a screw driver and the contact was even - just to make sure
Once done, there was a shur shur shur shur sound coming from the passenger rear side ... this apparantly went away after couple of abrupt stops .... the final brake that I hit was the hardest - there was a burning smell after that ... not sure if thats normal / I'll check it out again .... Is this normal ? Why didn't this burning smell come from the driver side rear ?? I think I need to recheck the outer pad's bracket fitting - any suggestions ?
I did notice the CV Boots (rear) are about to crack .. that will be the next DIY - any existing DIY write-ups on this ?
The stealer was ripping me off .... Rotors were perfect - I had purchased Centric rotors but didnot change em .... Stealer was chargin me $1500 for rear pads, rotors & bleedin, I got the job done in 4 hrs & under 100 bucks
I rented this tool from AutoZone to push the caliper back in, glad I had this tool or it would've been another 2 hours. the tool is basically two pad shaped pieces on a lug, you insert it in between the housing and unscrew it - the tool pushed the piston back in, you take it out and insert Brake Pad w/sensor & the other brake pad (after removing the bracket) ... Its a little hard to put the bracket back on but not impossible.
bolted the caliper back on and now the testing piece
I noticed, when I unlocked the door -pads came close to rotors in 2 steps. then when brakes were pressed, the pads gripped rotors - I inspected with a screw driver and the contact was even - just to make sure
Once done, there was a shur shur shur shur sound coming from the passenger rear side ... this apparantly went away after couple of abrupt stops .... the final brake that I hit was the hardest - there was a burning smell after that ... not sure if thats normal / I'll check it out again .... Is this normal ? Why didn't this burning smell come from the driver side rear ?? I think I need to recheck the outer pad's bracket fitting - any suggestions ?
I did notice the CV Boots (rear) are about to crack .. that will be the next DIY - any existing DIY write-ups on this ?
The smell might have been stuff on your hands that got on the rotor or pads just burning off. If you have no more noise, odor or alarms, drive on cheaply. The fronts are pretty easy to do also,, IMO.
The smell might have been stuff on your hands that got on the rotor or pads just burning off. If you have no more noise, odor or alarms, drive on cheaply. The fronts are pretty easy to do also,, IMO.

Thanks vettdvr. However, I did push back the fluid using a clamp - no damage so far, Is there anything to check ?
I need to do cv boots, any suggestions on how to replace those ? Thanks for all your help!
Now for the rebuild of the shaft that is another issue and I would reco you take that part to a shop to rebuild the shaft assembly or buy a new shaft.
Reason special tools in MOST cases to intall a new boot. You can disassembly the unit but specials lubes and tools make it more difficult. Doesn't mean you can't do it just more effort.
I will check my tech manuals for the MB CV joints . Later.!
Thanks!













