E-Class (W211) 2003-2009

W211 - hot engine does not start

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Aug 11, 2020 | 07:28 AM
  #1  
mbchowner's Avatar
Thread Starter
Junior Member
 
Joined: Aug 2020
Posts: 16
Likes: 3
W211 320i CDI Avantgarde 2003 OM648
W211 - hot engine does not start

New here! Great value !
W211, 320 CDI Avantgarde, 2003.
Problem: when hot, the engine does not start (intermittently), e.g. at a petrol station or after a short stop. When cooling down for a little while (can be from a couple of mins to 10-15 mins) engine starts again. Never (observed for 2-3 weeks) had the problem when engine is cold. Message “ESP malfunctioning – go to workshop” and engine fan starts. Diagnostic (after 1-day testing by my regular and must say excellent team at local MB workshop): no problem w/ ESP, at first sight it looked like problem was a relay (no details) which was replaced, does not fix. MB garage proposes to replace the ECU. Price of the part (MA6481531679/80) is about 2000$. Looks about 5-6x what you can find on the web! I am told reprogramming of ECU needs to be done by MB. Car passed the regular (every 2 years) formal tests (mandatory in Switzerland) 6 months ago and is otherwise in very good conditions, regularly maintained and cared. I am evaluating different options and wonder about what the MB veterans and experts here might recommend. Thank you in advance! :-)
PS
Problem seems already known here: https://mbworld.org/forums/e-class-w...sperate-2.html
Reply
Old Aug 11, 2020 | 10:41 AM
  #2  
konigstiger's Avatar
Out Of Control!!
 
Joined: Jul 2003
Posts: 15,901
Likes: 4,630
From: North Scottsdale, AZ
'71 Pinto
Starting problems are initially random, but more frequent when the engine is hot most likely crankshaft position sender (CPS). Try replacing before moving on with diagnostics.
Reply
Old Aug 11, 2020 | 12:02 PM
  #3  
mbchowner's Avatar
Thread Starter
Junior Member
 
Joined: Aug 2020
Posts: 16
Likes: 3
W211 320i CDI Avantgarde 2003 OM648
Originally Posted by konigstiger
Starting problems are initially random, but more frequent when the engine is hot most likely crankshaft position sender (CPS). Try replacing before moving on with diagnostics.
Brilliant. I think I need to have this checked. When looking at symptoms of possible CPS malfunction I also see engine idling, stalling and uneven acceleration (e.g. here: https://en.wikipedia.org/wiki/Cranks...ition_sensor): "...A bad crank position sensor can worsen the way the engine idles, or the acceleration behavior. If the engine is revved up with a bad or faulty sensor, it may cause misfiring, motor vibration or backfires. Acceleration might be hesitant, and abnormal shaking during engine idle might occur. In the worst case the car may not start..."
Now that I think about I did have a similar behavior a couple of times in the past 5 years and also recently when the problem w/ engine started to appear.
Just in case, for everyone benefit, I found this video but rather prefer to ask a professional opinion and intervention instead trying myself (or ?) :
Reply
Old Aug 11, 2020 | 03:49 PM
  #4  
CharlyE500's Avatar
MBWorld Fanatic!
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Dec 2008
Posts: 4,411
Likes: 69
From: Socal, Chino
E55 2006 / CLS55 / S450 / Jag XKR2011
Question. When CPS fail, will still crank and doesnt start ? or just not even cranking ?
Reply
Old Aug 11, 2020 | 04:17 PM
  #5  
mbchowner's Avatar
Thread Starter
Junior Member
 
Joined: Aug 2020
Posts: 16
Likes: 3
W211 320i CDI Avantgarde 2003 OM648
Originally Posted by CharlyE500
Question. When CPS fail, will still crank and doesnt start ? or just not even cranking ?
Sorry I cannot retrieve the reference but recollect having read you might have both and sometimes you might have no crank and then no start at all, the latter being my problem: the only thing which starts is the engine fan (with the message "ESP malfunctioning – go to workshop”).
Reply
Old Aug 13, 2020 | 04:27 AM
  #6  
mbchowner's Avatar
Thread Starter
Junior Member
 
Joined: Aug 2020
Posts: 16
Likes: 3
W211 320i CDI Avantgarde 2003 OM648
Originally Posted by mbchowner
Sorry I cannot retrieve the reference but recollect having read you might have both and sometimes you might have no crank and then no start at all, the latter being my problem: the only thing which starts is the engine fan (with the message "ESP malfunctioning – go to workshop”).
Here it is:
"...Your CPS may have failed if the engine cranks but it will not start. At first, you may experience no start conditions intermittently. As the crankshaft position sensor fails completely, the car will no longer start or will die when you are driving. Starting problems are initially random, but more frequent when the engine is hot. Other symptoms of a failed crankshaft position sensor are poor acceleration, engine vibrations, poor throttle response, bad fuel economy, hesitation, engine stalls. The engine starts if you let it cool down. If you are stuck on a parking lot and the car will not start, let the car cool down at least 30 minutes and then try again..."
https://www.mercedesmedic.com/crank-...sition-sensor/
Reply
Old Aug 14, 2020 | 06:24 AM
  #7  
mbchowner's Avatar
Thread Starter
Junior Member
 
Joined: Aug 2020
Posts: 16
Likes: 3
W211 320i CDI Avantgarde 2003 OM648
Scheduled to test CPS next week. I will report results here. Does anyone here know an original part number for the CPS sensor or where I can look?
This video below refers to a 2004 model (I have 2003) and shows
p/n VNE 4440, Ref 003 153 28 28. Again my car is (W211) E320i CDI Avantgarde 2003


(min 1:35)

Last edited by mbchowner; Aug 14, 2020 at 06:28 AM. Reason: spelling
Reply
Old Aug 14, 2020 | 01:08 PM
  #8  
konigstiger's Avatar
Out Of Control!!
 
Joined: Jul 2003
Posts: 15,901
Likes: 4,630
From: North Scottsdale, AZ
'71 Pinto
Shown on 272/273 same location for 648, part # 0031532828.





Reply
MB World Stories

The Best of Mercedes & AMG

story-0

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-1

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-2

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-3

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-4

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-5

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-6

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-7

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
story-8

10 Most Reliable Mercedes-Benz Models You Can Buy Used

 Verdad Gallardo
story-9

Mercedes Teases Updated EQS With Steer-By-Wire and a Yoke

 Verdad Gallardo
Old Aug 15, 2020 | 11:31 AM
  #9  
mbchowner's Avatar
Thread Starter
Junior Member
 
Joined: Aug 2020
Posts: 16
Likes: 3
W211 320i CDI Avantgarde 2003 OM648
Thank you Konigstiger and others. I am really happy I found this Forum .....
It will be interesting if we (meaning my trusted garage professional) will find a problems with CPS vs. the official dealer MB asking to replace entirely the ECU. But again I have been happy with them for many many years. As a non expert something tells me it is not the ECU but I might be wrong of course..... will let you know in the thread! I really hope it is not the ECU but I do not know how to score the probability.
Sorry to post duplicates but I am learning and found this site where I could find precisely my car using the 17 digits VIN code:


http://mbepc.net/en/1/m/om648/63t/64.../105#gsc.tab=0

I also found this site and the symptoms of a defective CPS are precisely mine but of course the problems can be elsewhere too:
"...A failed crankshaft position sensor can cause your engine to stall or not start at all. Your Mercedes-Benz may start and run for a short time, or until it gets warm and then it dies. The engine may crank, but it will not start. You may need to crank the engine longer in order to get it to start. Failed crankshaft position sensor can also impact the idling, the acceleration, or even your transmission shifting. In some cases, it can cause your transmission to go into limp mode. You may also notice an increase in engine vibrations..."
https://www.mercedesmedic.com/crank-...-7bd14856-209b

Last edited by mbchowner; Aug 15, 2020 at 11:36 AM. Reason: spelling
Reply
Old Aug 17, 2020 | 11:03 AM
  #10  
mbchowner's Avatar
Thread Starter
Junior Member
 
Joined: Aug 2020
Posts: 16
Likes: 3
W211 320i CDI Avantgarde 2003 OM648
Bad news!

Looks like the problem is "99%" with the ECU electronics (possibly a faulty diode). So, either I find someone with electronic skills able to repair it or I have no other choice that having it replaced and have the reprogramming made by Stuttgart as my official dealer has told me they must do. Also, it looks like the problem has been reproduced also when engine is not hot. This did not happen to me. When the problem appears (again: no start, engine fan goes off and error message “ESP …”) it is sufficient to remove, wait few secs and reinsert the key a couple of times to restart. But it is not regular and maybe it is getting worse with time (my assumption). Also, at the moment of the problem, there is no stored error code as the communication with the ECU is cut off. The communication immediately is reestablished when the problem disappears. One important point to emphasize to the workshop was that the engine is not cranking at all (in which case the CPS would be a key suspect) and only the fan goes off. Should I find something more informative I will let you know here. Otherwise I am likely heading, but not immediately, to replace (unfortunately) the ECU
For everyone convenience I also found here another thread where folks have had a very similar problem and ECU replacement was one solution: https://mbworld.org/forums/e-class-w...desperate.html

Thank you all for your help!
Reply
Old Sep 12, 2020 | 06:57 AM
  #11  
mbchowner's Avatar
Thread Starter
Junior Member
 
Joined: Aug 2020
Posts: 16
Likes: 3
W211 320i CDI Avantgarde 2003 OM648
Still not decided to replace the ECU as the problem with the no-start (no cranking) is not frequent, however .......

...... something which indeed happened few years ago, never noticed during the scheduled maintenance, reappeared: after about 30 mins driving on highway the engine did not respond to acceleration (e.g. if I decided to overdrive) and I noticed in the mirror some (looking white) smoking on the rear of the car. I reduced speed and went from "D" (drive) to manual "4". Impression is when I am bypassing the automatic gear chance when the engine is hot there is no problem.

Can you confirm if this could be related to the ECU and diesel injection? As safety is now at stake I might really need to replace the ECU but wish to have your comment first. Can this new problem NOT be related to the ECU?

Last edited by mbchowner; Sep 12, 2020 at 07:12 AM. Reason: spelling
Reply
Old May 18, 2021 | 01:25 PM
  #12  
mbchowner's Avatar
Thread Starter
Junior Member
 
Joined: Aug 2020
Posts: 16
Likes: 3
W211 320i CDI Avantgarde 2003 OM648
Exactly my same problem as in these two videos w/ possible solutions: (i) temporary fix (by wire bridge to ground) to start engine (vs. waiting engine to cool down) and (ii) reportedly permanent fix by replacing ECU. Anyone tried this? I am concerned to mess-up everything!
(i)
(ii)

Last edited by mbchowner; May 24, 2021 at 12:00 PM.
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 08:33 PM.

story-0
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-1
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-2
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-3
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-4
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-5
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-6
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-7
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE
story-8
10 Most Reliable Mercedes-Benz Models You Can Buy Used

Slideshow: From bulletproof sedans to surprisingly tough SUVs, these Mercedes models proved that the three-pointed star can go the distance.

By Verdad Gallardo | 2026-04-08 09:55:49


VIEW MORE
story-9
Mercedes Teases Updated EQS With Steer-By-Wire and a Yoke

Slideshow: The 2027 update adds a fully digital steering system, revised styling, and potential charging upgrades as the company looks to revive interest in the luxury EV.

By Verdad Gallardo | 2026-04-04 10:24:38


VIEW MORE