E-Class (W211) 2003-2009

Sticking rear passenger Caliper

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Old Feb 26, 2025 | 08:50 PM
  #1  
trendsetta205's Avatar
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E 63 AMG
Sticking rear passenger Caliper

I have a slight break dilemma. Sorry for the long message. I just wanted to be as detailed as possible.

I have a 2004 E320 with 52k miles on it. About 8 months ago I swapped out the Caliper and rotors for E55 AMG calipers and rotors. I bought all new caliper seals, piston boots, hardware, and pins from the dealer. I completely stripped the calipers and had them powder coated and I rebuilt them which was not hard at all.

I was driving and all of a sudden I felt heavy pulsating upon braking. When got off the interstate all I heard was a loud continuous squeal coming from the rear. When I made it home I used my infrared temperature gun to measure the temperature of each rotor. 3 measured within a few degrees of each other (170*). The rear passenger caliper measured 380* indicating possibly being seized.

I removed the hardware and pads and the piston moved back with ease. I then put the pads back in a pressed the brakes to extend the caliper pistons and all 4 came out with no issue. I also bled the caliper and it did seem to have some air bubbles.

I put everything back on and went on a test drive and everything was fine until and 30 minutes of brake testing. The same caliper is having I sticking issue. I don’t know what it is at this point. And I don’t thick the SBC pump is the problem. I can hear it activate and I don’t have any dash codes or errors.
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Old Feb 27, 2025 | 05:56 AM
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2010 ML550 VIN WDC1641722A564750, 2010 B180
Try releasing the bleeder valve when the caliper is stuck. If it releases the pads from the disk, its probably not the caliper. Work your way back from there and check for any collapsed rubber brake lines or crushed alloy ones. Has your fluid level changed at all?

See this similar thread

https://mbworld.org/forums/e-class-w...ml#post9114440

Last edited by BlackML550; Feb 27, 2025 at 05:58 AM.
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Old Feb 27, 2025 | 07:37 PM
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trendsetta205's Avatar
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E 63 AMG
Originally Posted by BlackML550
Try releasing the bleeder valve when the caliper is stuck. If it releases the pads from the disk, its probably not the caliper. Work your way back from there and check for any collapsed rubber brake lines or crushed alloy ones. Has your fluid level changed at all?

See this similar thread

https://mbworld.org/forums/e-class-w...ml#post9114440
Thanks for the reply. I will do this next. I was able to move the pistons very easily so that’s why I ruled the caliper out. The rubber brake line looks fine. I do have new front and rear brake lines that I didn’t install because the existing ones were fine.

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Old Feb 28, 2025 | 03:18 PM
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Heguli's Avatar
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2006 E280
Brake hoses may look fine from the outside, but they fail from the inside, not allowing fluid to get out from the caliper.
I had one fail the other way where the inner hose ruptured. It was scary feeling when you applied brakes and vehicle darts to right because on the left fluid got between the inner and outer hose, thus giving zero brakes on the front left.
Outside of the hose had nothing to indicate the issue on the inside.

​​
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Old Mar 1, 2025 | 05:01 AM
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BlackML550's Avatar
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2010 ML550 VIN WDC1641722A564750, 2010 B180
Originally Posted by Heguli
Brake hoses may look fine from the outside, but they fail from the inside, not allowing fluid to get out from the caliper.
I had one fail the other way where the inner hose ruptured. It was scary feeling when you applied brakes and vehicle darts to right because on the left fluid got between the inner and outer hose, thus giving zero brakes on the front left.
Outside of the hose had nothing to indicate the issue on the inside.

​​
I agree with this. Change your rubber brake lines. At worst it's good maintenance and inexpensive.
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