Leaking Brake Lines
#1
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Leaking Brake Lines
Hello everyone! I have a 2011 Mercedes E350 4Matic that is leaking brake fluid near the front drivers side wheel well. I'm trying to find part diagrams and/or part numbers. Is it possible to buy pre bent lines? It's to cold too see where the actual leak is coming from at the moment, but I'm assuming a line has corroded. As soon as I add brake fluid it can be seen leaking from near the fender. I called the dealership and they are quoting over $5000 to repair it if it is a line. Any advise or help is much appreciated.
Last edited by shabba89; 01-19-2024 at 11:16 AM.
#2
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Yes, one or both of your rear brake lines is rusted out behind the firewall, mine did the same and leaked from the same spot, the factory steel lines are almost impossible to use, I replaced with copper nickel brake lines all the way to the brake hose mounts, I also had to replace the brake shields, so did the rear axleshafts and bearings while I had it apart to replace the shields, took me nine hours to do the lines and five more for the brake shields with bearings and axle shafts, but I'm 65, so slow.If you do choose to take this on, you'll want to inspect your rear subframe for cracks and rust holes, mercedes gave it a 20 year warranty and you likely need one or will soon. I believe the parts bill for all of that above was less than 500 dollars.
Last edited by pierrejoliat; 01-19-2024 at 09:14 AM.
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Sure, if in fact it is the booster, master cylinder or reservoir, let me know because I have all three new in box, genuine Mercedes, which you can have for half price I originally thought it was the rubber gaskets between the master cylinder and the reservoir
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Raj1471 (01-19-2024)
#5
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Yes, one or both of your rear brake lines is rusted out behind the firewall, mine did the same and leaked from the same spot, the factory steel lines are almost impossible to use, I replaced with copper nickel brake lines all the way to the brake hose mounts, I also had to replace the brake shields, so did the rear axleshafts and bearings while I had it apart to replace the shields, took me nine hours to do the lines and five more for the brake shields with bearings and axle shafts, but I'm 65, so slow.If you do choose to take this on, you'll want to inspect your rear subframe for cracks and rust holes, mercedes gave it a 20 year warranty and you likely need one or will soon. I believe the parts bill for all of that above was less than 500 dollars.
Last edited by shabba89; 01-19-2024 at 10:39 AM.
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pierrejoliat (01-20-2024)
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Fliplegend (01-19-2024)
#7
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I had a pinhole leak under the drivers side on one of the brake pipes. I watched some tutorials on YouTube and ordered cupro (copper nickel) brake line and the inline flaring tool from fedhillusa.com. I had to splice a 18 inch long length into the existing brake pipe and attach flare nuts and connectors. I had the car up on QuickJacks and was able to do it fairly easily for my first time. The dealership will not do this type of patch...they will only replace the entire run for liability reasons. Try asking reputable indys in your area if they will handle splices once you figure out where it is leaking from. If you decide to do the rear brake pipes, the subframe will have to be dropped because the one line goes above the frame closest to the body. When I went in for the subframe warranty replacement, the SA at the dealer pointed out that the rear brake pipe had corrosion and recommended it to be changed...I think the quote was @3k if I remember correctly. Bear in mind, they'll replace with the same steel line which is prone to corrosion. I declined and will cross that bridge when the time comes but replace with cupro line.
Last edited by Raj1471; 01-19-2024 at 06:20 PM.
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#8
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p.s. Raj is correct about the subframe with steel lines, the bendable copper makes it possible to feed it through the rear with out messing with the subframe.
Last edited by pierrejoliat; 01-20-2024 at 09:00 AM.
#9
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I had a pinhole leak under the drivers side on one of the brake pipes. I watched some tutorials on YouTube and ordered cupro (copper nickel) brake line and the inline flaring tool from fedhillusa.com. I had to splice a 18 inch long length into the existing brake pipe and attach flare nuts and connectors. I had the car up on QuickJacks and was able to do it fairly easily for my first time. The dealership will not do this type of patch...they will only replace the entire run for liability reasons. Try asking reputable indys in your area if they will handle splices once you figure out where it is leaking from. If you decide to do the rear brake pipes, the subframe will have to be dropped because the one line goes above the frame closest to the body. When I went in for the subframe warranty replacement, the SA at the dealer pointed out that the rear brake pipe had corrosion and recommended it to be changed...I think the quote was @3k if I remember correctly. Bear in mind, they'll replace with the same steel line which is prone to corrosion. I declined and will cross that bridge when the time comes but replace with cupro line.
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#10
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This seems to be a very common problem with our cars and maybe one day we'll get a recall/warranty extension for it. I found this article from 2020: https://www.carcomplaints.com/news/2...350-cars.shtml. Just incase anyone comes across this forum I'll post some extra information. I ended up going to the dealer to get a quote and I do not recommend anyone go this route. I'll attempt to splice in a patch for now so the car is drivable. I will see if I'm able to tackle this myself when the weather gets warmer as the entire line needs to be replaced. I will also be reaching out to local shops and getting estimates (If I go that route I'll post the estimate). I have attached a quote from my local Mercedes dealer (that labor is wild) as well as where the leak is and the condition of the lines in the rear. Thank you for everyone's help it was greatly appreciated.
Last edited by shabba89; 01-20-2024 at 05:44 PM.
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#11
I replaced both rear lines on my wagon right after Christmas. I didn't drop the rear subframe. It was a pretty big job but not the worst. Ask me about replacing valve cover gaskets on a flat 6 Subie😬 If you live in Michigan you can bring it to my house and I'll do it for a lot less than $5k sheesh.
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