Headlamp malfunction
Experiencing an issue with my drivers side headlight. (2011 E550 4matic with the HID adaptive headlights, 233k miles)
I was pulling into the driveway the other night and the beam went out. No worries I thought, I’ve replaced the bulbs before but it’s been a minute so I figured it’s time again. Replaced the bulb the bulb, it light right up good to go or so I thought. Now the shutter seems to be malfunctioning. I get high beam on the passenger side but not on the drivers side. Tried reinstalling the bulb, disconnected the battery for brain reset many variations of light switches auto settings, driving conditions.
I have an appointment at the dealer on Monday for diagnostics. I inquired about a new headlight assembly while there… $2300 and another $600 for controller.
has anyone had good luck with the aftermarket replacement ones in the $300-$500 range? FCPEuro has a Mercedes one for about $1700 and I or local guy would install. Any input would be appreciated and helpful. Thanks in advance.




If you have a mechanical problem with the headlight assembly, why do you need a new controller? And if @pierrejoliat is right about smacking it, then you will also know what needs to be done.
So, I went outside and had my girl switching between high and low beam. I was beating on the light best I could and no improvement. I can see the shutter move some but it must not move totally out of the way of the beam??
Also, taking the whole unit apart does seem like a larger task. There is a peep "window" in the top of the lens where I can clearly see the shutter. I have considered making a hole in it and using a tool to realign the shutter but.....???
Thanks again.




Last edited by pierrejoliat; Nov 17, 2024 at 09:29 AM.
Dropped it car off at the dealer on Monday, picked it up yesterday.
Diagnosis: Headlamp housing assembly and controller needs to be replaced. Found motor inoperable and bulb burnt.
Parts $2347.00 Labor $733.36. New is nice but, pricy.
I also had the engine mounts replaced while it was there and of course they made a huge difference in ride quality.
Total bill......$5344.50 ....ouch. On another note I have always been treated fairly and respectfully at the dealership. They are a great bunch of guys. And I really love the car.
I did bring home the faulty headlight. I'm going to see if I can disassemble and investigate the failure. Maybe I can "fix" the other side if I should ever need to.
Thanks for your help!




. My 2010 E350 has the early light switch that still had an off position. I would leave it in Off sometimes as this would deactivate the outside mirror puddle lights which I don't need. Middle of night, passenger side parking lights would often come on. If I left it in Auto, didn't have the problem, but the puddle lights under outside mirrors would come on.Contacted MBUSA and dealer while under extended warranty. Would not repair it or replace the switch. After several conversations dealer said would replace the switch, but if anything ever went wrong with lights or switch, they would not pay for repairs.
So I leave in Auto now. Although I occasionally have to turn them off to get the auto headlights to go off after I pull out of garage. Even driving in bright sunlight for half hour, the auto headlights are still on. Another system issue I am sure.
I know dealer can scan (for a fee) for any problems, but then the cost to repair on a 15 year old car would be more than the trade-in value.
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