G Class (W460, W461, W463) Produced 1980-2018: 290 GD, 290 GDT, 300 GD, 350 GD, 500 GE, G250, G300, G300 DT, G320, G500, G550, G55 AMG, G63 AMG

G-class rust

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Old 11-01-2021, 01:48 PM
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Originally Posted by JD101b
Get some oil under those seals ASAP.
Oil will only swell the rubber seal. There is nothing you can do but slow the process down by blowing any water or moisture out of there and you will eventually need a glass out repair job.

This repair is the owners right of passage to G ownership.
Old 11-01-2021, 02:14 PM
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I sprayed WD40 corrosion inhibitor under the seal in June of 2020. Pictures then and now show that the visible corrosion hasn't progressed at all. There is no visible swelling of the seals.

I should be getting my truck back today or tomorrow. The rust will be repaired but even with aggressive drying measures in place (climate controlled garage maintained at 30% humidity + fans) some moisture will be trapped. Good paint plus corrosion inhibiting oil is the only real way to prevent rust long term.

Originally Posted by gmaschine
Oil will only swell the rubber seal. There is nothing you can do but slow the process down by blowing any water or moisture out of there and you will eventually need a glass out repair job.

This repair is the owners right of passage to G ownership.
Old 11-01-2021, 09:14 PM
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Update



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Old 11-02-2021, 01:00 AM
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Originally Posted by JD101b
Update


looking really nice!
Old 11-02-2021, 01:03 AM
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some updates on mine



Old 11-02-2021, 10:49 PM
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I had a short talk with my windshield guy today and I'm thinking about installing the windshield without the outside seal, just like the newer design. I don't think that outside rubber seal has anything to do with holding the glass in place other than holding salt water in place;(, what you guys think? my glass guy thinks its possible to use different method of use of glue or style of the sealer, but do you guys think its possible?
trying to think how to prevent this from happening again

Old 11-03-2021, 01:36 PM
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I've read about others trying this, but because of rigidity issues with the window frame bonded glass cracks fairly easily. Not sure where I read it though. May not be an issue depending on how/where you drive but there is a risk. I would be interested in doing this also if cracking isn't an issue.
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Old 11-04-2021, 09:21 PM
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Old 11-11-2021, 11:52 AM
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Just found out that the windscreen is backordered for a few weeks. It's a Merc OEM part and is still on a cargo ship somewhere . Unfortunately, the windscreen rarely survived being removed so I had to get a new one. Good news is, the old windscreen was pretty pitted scratched up. Bad news is, the new one costs $900.
Old 11-21-2021, 01:06 PM
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Originally Posted by JD101b
One thing to note is that it is very difficult to remove the windscreen without cracking it
Always cut the seal..
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Old 11-29-2021, 06:36 PM
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Lil update on my end:


Almost ready for paint!
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Old 11-29-2021, 07:14 PM
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Originally Posted by djjoonie
Lil update on my end:


Almost ready for paint!
Nice!
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Old 11-29-2021, 07:15 PM
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Rust free!
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Old 11-29-2021, 07:17 PM
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Having new glass makes such a huge difference. The streaks and pitting are gone, replaced by crystal clear glass.
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Old 11-29-2021, 07:21 PM
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Thumbs up

Originally Posted by JD101b
Rust free!
Beautiful! Congratulations!
Old 11-29-2021, 08:54 PM
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Thanks!

Just finished pumping white lithium grease behind the front seal. That should keep any corrosion to a minimum.

I'll end up doing the same thing to the rear window seals too.

Last edited by JD101b; 11-29-2021 at 09:03 PM.
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Old 11-30-2021, 09:05 AM
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Originally Posted by JD101b
Thanks!

Just finished pumping white lithium grease behind the front seal. That should keep any corrosion to a minimum.

I'll end up doing the same thing to the rear window seals too.
I'm thinking about applying Fluid-Film under the rubber and all the body panels and frame. I saw rust testing and comparisons on youtube and it protects from rust like champ.
Old 12-04-2021, 04:58 PM
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I was washing my 17 63 yesterday and notices the rubber seal around the windshield was bumpy. I lifted the the rubber and found the paint was blistering. Finished washing the exterior, detailed the interior and drove to the dealer. 30 minutes later I left with 122k check. Sold it back to them. Unacceptable for a155k plus vehicle to rust like this. BTW I purchased my g 3 years ago for 105k. So I don’t feel that bad. I really liked it and was planning to keep it forever.
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Old 12-04-2021, 05:02 PM
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Originally Posted by Makbros
I was washing my 17 63 yesterday and notices the rubber seal around the windshield was bumpy. I lifted the the rubber and found the paint was blistering. Finished washing the exterior, detailed the interior and drove to the dealer. 30 minutes later I left with 122k check. Sold it back to them. Unacceptable for a155k plus vehicle to rust like this. BTW I purchased my g 3 years ago for 105k. So I don’t feel that bad. I really liked it and was planning to keep it forever.
sorry to hear that.

do you happen to have more photos of the rust?
Old 12-04-2021, 05:04 PM
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Originally Posted by Makbros
I was washing my 17 63 yesterday and notices the rubber seal around the windshield was bumpy. I lifted the the rubber and found the paint was blistering. Finished washing the exterior, detailed the interior and drove to the dealer. 30 minutes later I left with 122k check. Sold it back to them. Unacceptable for a155k plus vehicle to rust like this. BTW I purchased my g 3 years ago for 105k. So I don’t feel that bad. I really liked it and was planning to keep it forever.
Just shows how in demand they are. You could have likely sold it privately for $50k more in this market.
The new ones seem to be much better in this regard but they are selling for crazy markups now.
Old 12-04-2021, 05:05 PM
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Originally Posted by JD101b
sorry to hear that.

do you happen to have more photos of the rust?
No, just that one. I was so pissed I just wanted to get rid of it before it got worse.
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Old 12-04-2021, 05:10 PM
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Originally Posted by Makbros
No, just that one. I was so pissed I just wanted to get rid of it before it got worse.
thats understandable. Thank you anyways.
Old 12-05-2021, 01:18 PM
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Lil more update



It came out beautiful.
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Old 12-09-2021, 04:48 PM
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Finally all done, the glass is in and no more rust!
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Old 12-09-2021, 08:31 PM
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Originally Posted by djjoonie

Finally all done, the glass is in and no more rust!
Looks great! Now work on preventative measures.
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