Finally found My G - So It Begins




Thanks for the tip on the rear's from your post. The front is a pain to get the back right bolt out, you need to remove the covering for the electronics under the seat, which are held w horribly designed plastic rivots.
Definitely more work than I was going in for, but the juice will be worth the squeeze once I get the truck cleaned back out and the headliner wrapped and back in the truck.
Thanks for the tip on the rear's from your post. The front is a pain to get the back right bolt out, you need to remove the covering for the electronics under the seat, which are held w horribly designed plastic rivots.
Definitely more work than I was going in for, but the juice will be worth the squeeze once I get the truck cleaned back out and the headliner wrapped and back in the truck.
I'm about at my tipping point to just reorder the headliner material instead of waiting for the replacement. It's been almost 2 months since ordering it originally which is crazy.
Do you have any pictures of the torn boots that you're waiting on replacement for?




Here are the images of the steering components that are shot, sun is dropping here in LA, so had to take photos w the flash.
The boots on all four corners are missing and I think the steering became exaggerated once I installed the panhard bar, didn't notice them until I could tell there was a bit more going on than a bad alignment.
Bought the entire tie-rod kit, going to see if the shop will let me test out the stock steering damper to see if it's toast too.
https://www.fcpeuro.com/products/mer...der-4633300403
And the steering drag link up front
https://www.fcpeuro.com/products/mer...ink-4634631115
Looks like they will get here Monday end of day, should have the interior back together well before then.
Going to hold off on driving as I want to get these installed at the alignment shop and don't want to risk anything w the truck, plus I need to get my E63 back on the road and stretch its legs.




I got mine on Amazon, so I have the added security of getting my money back if anything is up w the shipment.
The widest I could find was 60" which should just get it done. I ordered 5yds so I should be covered if I have catastrophic failure. Fingers crossed.




The glue sets super fast when tacky, but a fun project for both of us to knock out together.
Next is the cut out the hole for the sunroof, cover the sunroof cover, A-Pillars and the visors.
Tomorrow I'm going to turn my attention back to cleaning the truck's interior. Likely hitting the other pieces Thursday then re-installing Friday or Saturday.
Whew!




After tossing and turning last night, my OCD kicked in and I'm getting this interior professionally covered. My wife and I chocked it up to a fun little project.
Making an appointment at an upholstery shop this morning and hoping to drop the truck off w the headliner board minimally attached for them to do the install professionally.
I'm great mechanically, but know my limits and my expectations.
My .02 cents, and a dip into my wallet. Take your truck in to have this work done. It's a pain and best left to the pros.
The Best of Mercedes & AMG
I finally got an answer when my headliner will arrive so looking to tackle it this weekend.




To me it would be like the Edgar Allan Poe's poem The Raven, it would just tick at the back of my head every time I saw it, especially given the amount of work it would take to re-install, then un-install to fix it.
Also, with the shear size of this headliner you need three people to properly lay it down and need to start from the center and slowly press out to the sides when you are handling half of the headliner.
My wife instantly knew I would not be ok with the results, and honestly it was a good job, but not perfect.
I was actually looking forward to the a-pillars and visors. But I'll leave this task to someone that's dedicated their life to the craft. The moment I took the headliner out, I was questioning why the hell I was really doing it myself... guess because I never tackled this kind of project, and I now know why I will never question the cost or do it again.




Over many a quaint and curious volume of forgotten lore—
Was that headliner straight, that I'd done with my mate
Or shall I contact the Starlight Headliner store?




The shop I used to do my last motorcycle seat is slammed right now, so I'm slotted to go in next Tuesday. May hold off getting the alignment done until I get it back from the upholsters.
While I am light on content here's my last bike build.
1991 BMW K75s.




E




Decided to use the spare tire cover without the ring. There's even storage on the inside, which I will be using for a roadside emergency kit in a water tight bag.
Going to get black hardware, and either cut the nylon and stainless washer flush to the vinyl sticker or paint the entire thing matte black and call it a day.
I just went out to the garage to take a look at the spare tire cover and the spare tire mount. It would take some custom parts and welding them in (I have a tig welder), but it could definitely be done.
Thanks for giving me the idea Ian! When I come to this point in my build, I'll document what I end up doing and see if the cost is reasonable for others to do as well.




This cost me about $60 in numerous trial and error hardware. The 1/2 13 rod is stainless steal and for 32" It cost me $32. For the materials used this was probably a $10 job.
Agreed, if I can find some way to hide the mount it would be something I'd tell everyone to do asap when going a bit bigger tire than the chrome ring will hold.
I'll put some thought on my end as well. I ordered some black nylon washers and some metal bluing liquid to see if I can make the washer and nut blend into the stripe.
Will have to have 2 of the 'donuts' machined, welded in place, and a threaded rod of some length and a few locking nuts to bolt the whole thing together.
My 2002 headliner did not come with the foam backing so I think that could have made it a little easier.
There were a couple of difficult spots but came out with no creases 👌




I really like the idea of using the center tube as the mechanism to hold it all together.
For now, with new color matching hardware I am happy, but if you do go down this route I'd love to ideate with you.
When I was searching for material at a local hardware store I found a bolt that has an eyelet on the outside, which would be great for camping as you can back the truck up to a tree and easily set up a hammock.
I'm going to keep tinkering with this now that I've found a working solution, it can only get better.
The great thing about this, is it's reversible with some fiberglass, paint and a new sticker it's back to stock.
Also when you take the sticker off there is a small hole just right of center that I was contemplating on using as well.
Last edited by almostordinary; May 29, 2020 at 11:08 AM.




My 2002 headliner did not come with the foam backing so I think that could have made it a little easier.
There were a couple of difficult spots but came out with no creases 👌
I was on the fence for the foam back vs not backed. The foam definitely soaked up a lot of the glue and made adhesion quicker than I thought. Good tip on doing the 12" at a time. We just went for one half then the other.
Love that interior color!








I have another solution in mind that I am going to look at today that counter sinks the bolt so it's not as vissible on the outside.
Ill likely dig out my welder to go this approach.
I have some old waterproof bags that I used to use when I SCUBA dived and sailed. I'll be putting one of those behind the cover with emergency essentials, so I will still have storage, it's just open to the elements on the back.
I'll report back once I try a few other methods to secure the cover.




- Jumper cables
- Gloves (for any recovery or jacking/tire replacement needs)
- Tire pressure/deflater gauge
- Fuel can wrench (I have Scepter military fuel cans that are best closed using a plastic wrench)
- Fuel can straps (used to help tip the cans with a solid grip)
- 14" Fuel can filler hose - once used, you don't want the gas smell in the truck




