Airmatic replacement
I know this has been beat to death overall but I wanted to make a quick post on what failed and what it took to fix.
I needed both front struts done. My independent mechanic charged me about $2,450 all in, which included the labor and Arnott replacement struts and bags. These were not remanufactured Mercedes struts, but a ground up design and build of Arnott itself. They come with a 5/60K warranty, and my mechanic backs all work with a 3/36K.
The dealer wanted the same money for remanufactured Mercedes parts with a 1 year/unlimited mileage warranty.
Based on what I've heard, if you think you have an Airmatic problem, get it in to the shop ASAP and drive it as little as possible. Struts are one thing, struts and a compressor will set you back the cost of an entry level Rolex.












Trending Topics
Front struts replaced by local mechanic for $420 (labor only) Bought remanufactured ones from Ebay by SunCore for ~$500 with core return, so $920 total. They've been working great.
The Best of Mercedes & AMG
Best $100 DIY I ever spent. Dealer wanted $2400 because they use Billstein and don't re-use the core, and because of dealer labor charges. My bargain Mercedes shop still wanted $2000. Either one only offered a 1 year warranty. Arnott will warranty as long as I own the car.
I will say that it wasn't the easiest DIY. Having a frame lift instead of ramps made a big difference. You have to get the weight off the front wheels. Also, there were a couple specialty tools that I don't have in my arsenal. A "ball joint popper", because those upper control arms are on there TIGHT; and set of hollow sockets because you need to hold the center of the bolt with a torx wrench when you tighten down the nut to replace the control arm.
It took me about 3 hours to muddle through the first side, (which included a 1/2 hour to call Arnott about a discrepancy in their directions), and then only an hour to swap out the other side. And remember, I swapped out the bags onto the old cores. It would be quicker if you bought the full assembly.
Arnott has very explicit instructions on their website. Video, pdf and Google docs. The Google docs was the most detailed.
To clarify, I had them do the front air springs, as well as the front strut units while they were at it, along with the front level sensors (or whatever they are called). I'd have to dig out the invoice to split out the parts from the labor.
Fast forward 4 months. Got the battery replaced as it was near death (good times) and within a week, I got the "Malfunction" with the Airmatic arrow-up symbol on the dash. Resets when I park and turn off the car and it "goes to sleep"
Happens now every time I drive the truck more than 5-15 minutes and only it seems when I get above about 50 MPH. Rear no longer load levels or adjusts for road surface - rides worse than the '77 F150 I used to beat around in high school. First day it happend the car raised up and went down on command. Since then, raise button no longer does anything. Pump still runs on occasion which tells me it's not dead. It was replaced a year ago along with the relay before I bought it. Currently raising holy Hell with the MB dealer I bought the thing from about the condition it was in when I bought it. Asking them to either buy it back or sort out all the Airmatic issues at wholesale. So far, no word.
In the meantime, I found out that a business contact of mine's husband was a MB mechanic for 25 years. While he's moved on to a domestic dealer now, he does some side work on MB for friends and family (and owns an 08 GL320 CDI and a 09 R350). He seems to believe it's the rear axel level sensors. When we confirm this weekend, I'll let you know the outcome.
I used to be a DIY guy, but that was when I had my dad to keep me on the straight and narrow - one of those guys who grew up in the late 60's and early 70's turning wrenches on anything and everything with wheels. Without him I'm afraid to f-things up. He's probably looking down and laughing an "I told you so" at me for buying a rolling computer.
Hoping I can provide more info than I'm absorbing as I go along. The best or something....?
Please post back and let us know what the problem was , I am sure all of us will have to replace those at some point LOL
The ride is way better and I love being able to lift the truck when off road
So yes they require some maintenance and repairs but I really think the ride is worth it
Compressor OK. Valve block OK. Level Sensors OK. Rear Bags OK. Relay OK. Connections tight.
40 Amp fuse for Airmatic system in the underhood, passenger's side fuse/relay box: toasted. I don't mean blown, I mean crispy fried, something went wrong toasted. As I understand it, it was providing intermittent power to the circuit, which caused the issues.
Put in a new 40A fuse, power cycled the car and it leveled itself right out. Still right as rain. I was having flash backs to the 1988 Olds Toronado Trofeo I had that was an electrical purgatory, and which was eventually put to pasture.
My guy ordered a new fuse/relay block from MB for a heart stopping...$153.00. No markup from him and labor will be cheap, so I'll be about $200 all in. That said, those of you brave enough to tackle electronics on this beast can probably DIY. It looks to be one of the simpler things to replace.



