2010 GL350 DPF/SCR/ADBLUE Delete

Last edited by qxron; Dec 29, 2018 at 12:02 PM.
Emissions requirements did drive the change. Starting in 2004 the US introduced 10 "Bins" of differing emissions compliance levels. Bin 1 is the cleanest (zero emissions) and Bin 10 is the dirtiest. Over time increasingly cleaner levels are required of light duty passenger cars. Bins 9 and 10 were no longer permitted as of the 2007 model year. Bins 6, 7, and 8 were no longer permitted as of the 2010 model year.
The om648 E320 CDI is a Bin 10 vehicle, hence not legal for sale in the US after 2006. The om642 E320 Bluetec is a Bin 8 vehicle, so OK for sale from 2007 through 2009 model years. The e350 Bluetec (with DEF) introduced in 2010 is a Bin 5 vehicle (which also happens to have been the California standard all along).
For comparison, Bin 10 permits 0.6 grams/mile of NoX, Bin 8 is 0.2. Bin 10 permits 0.8 grams/mile of particulate matter, Bin 8 is 0.2. CO and Formaldehyde standards are the same between the two. So there are significant reductions in NoX and PM emissions going from the 648 to the 642 - approximately 70%.
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Bought the truck with 20k kms or 12k miles in September of 2017. Literally owned by an old lady. In the first year and under warranty, the DEF tank had to be replaced @ $3700 CAN and the EGR at $1700. The writing was on the wall after that...
- Installed an oil filter adapter which allows the use of a honking big spin-on oil filter for superior filtration
- Popped the belly pan and engine covers to allow for lower under-hood temps during the summer. Hopefully my oil cooler seals will appreciate the gesture
- Started running high-zinc content oil, first motorcycle oil and now Amsoil Dominator 20W50 oil for summer, and Signature series oil for winter. Hoping my timing chain will thank me by lasting much longer than they seem to presently
- Did the above-mentioned DEF/DPF/EGR. So no worries about clogging my DPF, especially now that I'm running high zinc/phosphor oil
Other than a noisy(er) first minute of engine operation when she's left out in sub-freezing temps, you can't tell a difference. No black smoke that I can detect, same power level.
And yes, I drank the Stephen's Garage Koolaid. No regrets to date whatsoever. The only regret was buying a diesel MB under the false impression that I was buying reliability. If I'd done my due diligence beforehand, I'd have never bought the truck even though I'd gotten it for a fantastic price.
But, I've made my bed and now I have to sleep in it. At least I'm trying to put the odds in my favour LOL
I'll more than likely provide clips on request. But, for now... I'm going back outside to play with the diesel from hell!
The only downside I have for this mod is that potent exhaust odor. Hopefully it'll improve over time, or maybe it won't but I think it calmed down a bit since earlier because it was just terrible. Obviously the DPF and DEF is gone so it's gonna have a smell anyway, but maybe that's something you want to think about thoroughly before doing this... Other than that I don't know what else to talk about at this very moment, but if anyone has questions I'll definitely reply when I have time!




As far as the smell is concerned, did you have the cats removed? My shop warned me that if I had mine removed, I "could" end up with a nasty smell. Matter of fact, while I was there to pick up my truck, there was a box on the counter with two aftermarket cats destined for a client who'd insisted that the shop remove the OEM cats. Client lasted about a week before breaking down and begging the shop to order high-flow cats for his truck. He couldn't stand the smell.
Peter - just a word of caution about that oil filter. I've cut open about 50 filters (not all mine, of course!). I've seen two Frams where the interior pleats came apart - essentially allowing unfiltered oil to pass right back into the engine. I have never seen this with another filter. The construction on the inside is inferior to other brands, as well. There's an old saying... Friends don't let friends use Fram. Also, just because it's bigger doesn't mean it filters better. And, with the superior engine oils in use today, along with the engines burning cleaner, the old line of thinking of 'needing a bigger filter' isn't as true anymore. Sure, it can't hurt - but it's not really necessary. In your case, you've got the adapter so of course keep using it. But consider a better brand. There's no such thing as a "best" brand, just like there's no such thing as a best oil, but some very good ones are Mann and Baldwin.
The DPF has been plugged for about a year. It recently started putting the car in Limp Mode because it was so bad, and I have to climb a hill on my commute to town and it would not go. Instead it would drop 2 gears and then realize it still wouldn't be able to climb, then limp mode would trigger as well as a nasty burning smell.






