xo@# stupid power steering reservoir




Oh, snap, I forgot about the retaining ring. No matter that it's a retarded design; this one is on me.
Saying a quick prayer that Dorman is able to make a plastic part that fits correctly. I recall their cam housing plugs were a little undersized. But this was the unit that shipped for a reasonable price and reasonably promptly.
While I am in there, I am going to change the upper power steering fluid return hose. Think I'll just order some transmission cooler hose. The moulded hose is (a) unavailable and (b) stupid expensive when it is. As long as it is not bent enough to kink, it should be fine.
Stupid plastic reservoir. Stupid me, too.
I'm replacing the reservoir on my new-to-me W164 ML550 when I change the fluid and I'm going to preemptively replace that cam magnet while I'm in there.




I'm replacing the reservoir on my new-to-me W164 ML550 when I change the fluid and I'm going to preemptively replace that cam magnet while I'm in there.
Curious you say the exhaust magnets go bad. I changed the intake magnets, and the bank 1 exhaust magnet was changed by the dealership in a separate repair a long time ago. I only happened to notice the P0025 preliminary DTC when I was noodling with the ECU recently. Ironically, this was just after I had sold the two magnets I had bought but never installed - so I had to re-buy one. In any event, I had the old bank 2 magnet in there for 190k miles without even a prelim DTC up till now.
If you don't want the ring to fly into the neighbor's yard, you can pry it off with a flat screwdriver, with a magnet on the shaft at the tip. It is a trick for preventing valve keepers from disappearing.




The crazy part is, the fluid all that rigamarole is holding back isn't even under pressure.
I looked at WIS to see if there were any special instructions regarding the reservoir. Nope, just as one might expect. I wonder if the clip is there as a last-resort backup to stop the combustible fluid from potentially getting on the exhaust.
WIS also notes that air in the steering rack is "very difficult to remove". I am puzzled by this; I would think it would eventually find its way to the reservoir.
P.S. the clip / outlet is not centered in the three bolts. So I guess the clip nominally serves some sort of purpose.
Last edited by eric_in_sd; Nov 28, 2022 at 06:21 PM.




I discovered a potential reason for changing the reservoir. Apparently some reservoirs include a filter. Mite not be a bad idea to change it, idk.
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I used a Dorman reservoir. It fit just fine, despite one Amazon reviewer's complaint.
You may disagree, but I recommend changing out hose clamps from the spring type to worm drive whenever possible. They are cheap these days; buy bulk bags of every possible size and you will never be out.
After following the prescribed turning lock to lock with the motor off, I did same with the motor running. I saw some bubbles surfacing in the reservoir afterward.

managed to lose 2 fkn c clips which i found require 2 humans to install. one to line up and one to push a big *** flathead




I am still confused and wondering if I am missing something.
The second time, and the easiest, was taking out the steering pump and assembling the steering pump and reservoir outside the vehicle and installing them as a unit. You can't believe how easy it is to insert that clip when you can see where it is going. It requires taking out more bolts and nuts, but it is the by far the easiest and stress free technique.







