Radiator Leak
any opinions are appreciated.
Driver side radiator mount.
So, under the plastic cap mount that holds this together, I finally found my leak. Send like it is coming up from here. Never seen that before. It is also a very slow, slight leak. Definitely some odor in the cabin of coolant.
Has anyone found a good writeup of replacement? There is some patchy info on YouTube, but nothing cohesive. Or, is it straightforward?
Thanks




Pelican has some pretty good info, trying to piece it together with some other resources.
Any other parts I should be buying?
Thanks in advance.
Last edited by silvergl; Nov 8, 2021 at 11:11 AM.
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I literally just had to order a new radiator today because coolant starting blowing out the plastic part of the radiator on the inlet right underneath the windshield fluid tank. I first thought it was the hose and replaced the hose only to find out it’s the plastic. I got the oem radiator part number 099-500-46-03 ordered and should arrive in a couple days… I looked at after market ones but feel like there has to be some reason sacrificing quality why they are half price. Dealer quoted me $800 to install the radiator, but would love to do it myself and save the money. I found a YouTube video where the guy took off the bumper. However it was the model before the x166. So any advice looks like it would help out a few members on here.




There are plastic vent line for cooling system on top. That siht is fragile. I would buy the whole line ahead of repair because it is twice cheaper online.
and the connect on the engine side is fragile as well.
also wondering if I should replace lines 22-25 if I’m already in there….I think they are made of plastic and seem to fail.
I wonder if it makes sense to shore up the new radiator in the known weak spot, perhaps with epoxy or fiberglass or something? Or, is it better to just plan on a 5 year replacment?
I wonder if it makes sense to shore up the new radiator in the known weak spot, perhaps with epoxy or fiberglass or something? Or, is it better to just plan on a 5 year replacment?
This is my crack…. I looked online and they make a plastic welder made by Polyvance specifically for fixing radiator plastic. Every time I try to take a shortcut usually ends in disaster. Will start the project Friday afternoon. Best of luck to you as well.
also wondering if I should replace lines 22-25 if I’m already in there….I think they are made of plastic and seem to fail.
Last edited by Tiffany's GL450; Nov 10, 2021 at 09:35 AM.
What happens if i remove the hard lines? need to refill the refrigerant?




That is freon. You can disconnect those but you need to purge freon to atmosphere (it is under pressure) which is not really "legal", through low pressure side nipple. After that you either pay AC technician to fill your system or do it yourself, for that you would need ac gauges and vacuum pump from harbor freight. First you vacuum all system. Then fill it up with freon again.
- You do not need to remove anything related to the bumper, the top plastic cover snaps off, in front, but nothing in the way of bolts. Actually the bump has nothing to do with anything, the bolts on the X164 that hold the condenser and the radiator together are not on the X166.
- The ground from the AC Compressor to the frame needs to be removed to gain room on the drivers side to clear the refrigerant lines. Its a 13mm and the invers torx, E something, forget what size.
- You should remove all four of the transmission fluid lines that connect to the radiator and condenser. You need the space to get the old one out and the new on it. Does not lose any fluid of any volume.
- You do not need to do anything with the turbo coolant lines, there is plenty of room, unless you were going to purge that as well.
- When I removed the radiator, the pinch clips that connect it to the condenser would not release no matter what, I just took some wire cutters and cut up the plastic connects so it would pop off.
- When installing the new radiator on to the condenser, use silicon on the above pinch clamps to get them to slid into each other.
- It would extremely helpful to have a second person working from the top, while you are on the bottom, negotiating the radiator in and out of the vehicle, you really do need to see everything to get it placed.
- When putting in the new o-rings on the coolant hoses, I used a ton of dielectric grease to get them to slide on. The bottom one, I had to heat up with a torch to soften it to get it go on. Wasted a lot time figuring that out.
- 10mm socket
- 8mm socket
- 13mm socket for the ground strap, plus the E socket
- Pliers and forceps for the fiddly clips on the transmission lines and the coolant hoses
I took some pictures, but they are not that helpful.
Thanks for all the help and advice.









