GL Class (X166) 2013-2015 after facelift became GLS (X166)

Replaced 9 leaking/broken coolant components, AMA

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Old Aug 21, 2022 | 10:42 PM
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2003 E55 AMG; 2013 GL550 4Matic; 2003 CL600
Replaced 9 leaking/broken coolant components, AMA

At 10yo and ~110K miles, many of the plastic coolant components all failed nearly simultaneously. I suppose its "good" since I wouldn't like to go back in for each one multiple times, but the GL had to get a tow to come home after giving my wife a dash warning on coolant temperature.

I replaced all bad parts, including the turbo coolant lines going to the driver side. It was quite a pain, there is not much space to work on the turbo lines, and they're tough to pull out, but it can be done.

All these motors with plastic coolant lines parts will have a failure and either overheat or get towed for repair. Best to replace in advance, especially if some other related work is being done in the same area. Some may seem good but slightly touching them causes a fracture. Some fracture in such a way that the gaskets and plastic parts get stuck in the engine covers and need to be carefully pulled out. Twice I had to use a WiFi borescope with a hook on the end to retrieve chunks that fell in.

Ask questions if you have any while the work is fresh in my head.
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Old Aug 22, 2022 | 03:06 PM
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From: NNJ
too many for 1 line
Did you happen to take pictures? Do you mind posting?
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Old Aug 22, 2022 | 03:14 PM
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Originally Posted by MGL350
Did you happen to take pictures? Do you mind posting?
Not too many, but here is one photo of the easiest line to replace. Both lines connected at that part on the right side broke right at that connection point.

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Old Aug 24, 2022 | 02:05 PM
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Do you have a parts list of of all the lines needed to do the job properly?
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Old Aug 24, 2022 | 03:31 PM
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Originally Posted by Ricardoa1
Do you have a parts list of of all the lines needed to do the job properly?
For my car, I have the list here. It can vary a bit with different build years and options. And of course fresh coolant to refill.

V302666 Coolant Reservoir (aftermarket)
009-997-29-72 Hose Fitting
166-500-10-91 Overflow Hose
166-830-14-00 Hose Assembly
278-200-09-00 Coolant Line
278-200-10-00 Coolant Line
278-200-15-00 Coolant Line
278-203-12-17 Vent Line
278-200-12-00 Water Return Tube
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