M-Class (W163) Produced 1998-2005: ML 230, ML 320, ML 350, ML 400 CDI, ML 430, ML 500, ML 270 CDI

Fuel Hose Removal

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old Feb 26, 2009 | 01:30 AM
  #1  
Enrike's Avatar
Thread Starter
Junior Member
 
Joined: Jan 2008
Posts: 30
Likes: 0
ML 320
Angry Fuel Hose Removal

I have been fighting with the fuel filter on my 2001 ML-320. I have the upgraded one and it just hit the 60k miles. I also bought the special tool for removing the lines. Well, I have been trying to remove the 3 lines at the filter and there is not enough space for mi finger or for the tool. I Could not remove those lines from the filter. I ended up removing the back seat, then I removed the lines at the fuel tank. I finally was able to get the filter out just enough to remove those 2 lines that go from the filter to the pump. THERE IS THE OTHER LINE THAT GOES FROM THE FILTER TO THE ENGINE and I CANNOT REMOVE IT!!!
It has 2 tabs 180 degrees apart and it has 2 square holes 180 degrees apart. At first it seemed easy, I placed the special tool on the 2 holes and pressed hard to release the hose but it did not move at all, is there any other way to remove this lines???? It looks like it is one of those old original lines, seems like the person who performed the upgrade didn't change all the lines because I am lacking the loop line. my filter is the upgraded one though (p/n1634770501), so are the other 2 hoses that were actually pretty easy to remove. Can anyone help me with this?? please!!!!!
Reply
Old Feb 26, 2009 | 01:49 AM
  #2  
STi_JL's Avatar
Senior Member
 
Joined: Nov 2005
Posts: 437
Likes: 0
From: Vacouver BC
02 W163
You should PM that to one of the technical guys......
Reply
Old Feb 27, 2009 | 12:46 AM
  #3  
Enrike's Avatar
Thread Starter
Junior Member
 
Joined: Jan 2008
Posts: 30
Likes: 0
ML 320
how?

Sorry but how do you PM a technical guy?? where do you go to do that or how do you do it??

thanks
Reply
Old Feb 27, 2009 | 10:28 AM
  #4  
55fanatic's Avatar
Out Of Control!!
 
Joined: Dec 2004
Posts: 14,212
Likes: 9
From: Boston, MA
00 MB ML55, 91 Toyota Supra Turbo(sold), 06 E500(gone), 03 BMW M3
Originally Posted by STi_JL
You should PM that to one of the technical guys......
Originally Posted by Enrike
Sorry but how do you PM a technical guy?? where do you go to do that or how do you do it??

thanks
yeah how do you PM a technical guy?
Reply
Old Feb 27, 2009 | 11:01 AM
  #5  
cmitch's Avatar
Member
 
Joined: Sep 2006
Posts: 89
Likes: 1
From: Heart of Dixie
2002 ML320, 2010 Ford F150
Press the tabs in with the tool and while holding them in, push the hose forward and then pull back.
Reply
Old Feb 27, 2009 | 11:28 AM
  #6  
Enrike's Avatar
Thread Starter
Junior Member
 
Joined: Jan 2008
Posts: 30
Likes: 0
ML 320
just tried that and didn't work

here's some pics so you guys know what I'm talking about. the hose is not like the new style hoses. any ideas anybody??
Attached Thumbnails Fuel Hose Removal-hose.jpg   Fuel Hose Removal-hose2.jpg   Fuel Hose Removal-hose3.jpg  
Reply
Old Feb 27, 2009 | 11:48 AM
  #7  
55fanatic's Avatar
Out Of Control!!
 
Joined: Dec 2004
Posts: 14,212
Likes: 9
From: Boston, MA
00 MB ML55, 91 Toyota Supra Turbo(sold), 06 E500(gone), 03 BMW M3
can you pull the filter away from the line?
Reply
Old Feb 27, 2009 | 11:55 AM
  #8  
MG's Avatar
MG
MBWorld Fanatic!
Veteran: Army
 
Joined: Mar 2005
Posts: 3,187
Likes: 38
From: Right Behind You
1998 E430; 2007 Porsche 911 C4S Cabriolet; 2011 Expedition EL Limited; 2014 E350 Estate
Reply
MB World Stories

The Best of Mercedes & AMG

story-0

New Electric Mercedes-AMG GT 4-Door Coupe Unveiled: 10 Things You Need to Know

 Verdad Gallardo
story-1

6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

 Verdad Gallardo
story-2

Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

 Verdad Gallardo
story-3

Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

 Verdad Gallardo
story-4

8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

 Verdad Gallardo
story-5

Flawlessly Restored Mercedes 190E Evo II Heads to Auction

 Verdad Gallardo
story-6

Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

 Verdad Gallardo
story-7

Mercedes EQS Gets A Major Update: Everything You Need to Know

 Verdad Gallardo
story-8

5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

 Verdad Gallardo
story-9

Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

 Verdad Gallardo
Old Feb 28, 2009 | 01:07 AM
  #9  
Enrike's Avatar
Thread Starter
Junior Member
 
Joined: Jan 2008
Posts: 30
Likes: 0
ML 320
filter dilemma

I ended buying a hacksaw and cutting the filter by the line to have full access to the nipple of the filter and the fuel line, what a nightmare. I still couldn't take it off until my wife and her little tricks showed up and helped me...

I didn't understand the point in putting a picture of MC Hammer in my post, what a stupid thing to do, thanks for nothing MC Hammer.
Reply
Old Feb 28, 2009 | 09:30 AM
  #10  
55fanatic's Avatar
Out Of Control!!
 
Joined: Dec 2004
Posts: 14,212
Likes: 9
From: Boston, MA
00 MB ML55, 91 Toyota Supra Turbo(sold), 06 E500(gone), 03 BMW M3
lol glad to see its off... but in the future when removing a fuel filter... hacksawing is the wrong way to do it... Make sure you wash really good if you got fuel all over yourself, gas can cause some really NASTY rashes where it spills.

I was wondering what he meant by the hammer picture too... maybe try and use a hammer to knock the line loose? I have never removed a gas filter on an ML... just because of how pain in the *** it is. In the future if and when I change it... I will go to a dealer, they only quoted a couple hours of labor for the job...
Reply
Old Mar 1, 2009 | 11:34 PM
  #11  
Enrike's Avatar
Thread Starter
Junior Member
 
Joined: Jan 2008
Posts: 30
Likes: 0
ML 320
true

It is true, a couple of hours should be enough for this job. The reason I had to do all this is simple. The re was no "loop line" and I know exactly why they incorporated this line to the whole configuration. This loop line has a plastic nipple and it is very easy to replace in case of failure of the engine feed line. That's the line I could not take off.
Don't worry about the hacksaw and the fuel spilled, I was wearing globes and I also had time to drain the filter before creating sparks with the hacksaw, it was pretty easy.
Reply
Old Mar 3, 2009 | 11:58 AM
  #12  
MG's Avatar
MG
MBWorld Fanatic!
Veteran: Army
 
Joined: Mar 2005
Posts: 3,187
Likes: 38
From: Right Behind You
1998 E430; 2007 Porsche 911 C4S Cabriolet; 2011 Expedition EL Limited; 2014 E350 Estate
You guys never heard of "HAMMER TIME"?


Kids today
Reply

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -4. The time now is 09:07 AM.

story-0
New Electric Mercedes-AMG GT 4-Door Coupe Unveiled: 10 Things You Need to Know

Slideshow: Mercedes-AMG's new electric GT 4-Door Coupe trades combustion for software, synthetic noise, and more than 1,100 horsepower.

By Verdad Gallardo | 2026-05-20 20:08:15


VIEW MORE
story-1
6 Mercedes Models That Did NOT Age Well (But Are Somehow Still Cool)

Slideshow: Not every Mercedes design becomes timeless, some feel stuck in the era they came from.

By Verdad Gallardo | 2026-05-12 18:09:07


VIEW MORE
story-2
Manual Mercedes? 6 Times Sindelfingen Let Drivers Have All The Fun

Slideshow: Yes, Mercedes built manual cars, and some of them are far more interesting than you'd expect.

By Verdad Gallardo | 2026-05-02 12:36:58


VIEW MORE
story-3
Mercedes SLR McLaren 722 S Is Extremely Rare Example Modified by McLaren

Slideshow: A one-of-one U.S.-spec Mercedes-Benz SLR McLaren Roadster became even rarer after a factory-backed transformation at McLaren's headquarters.

By Verdad Gallardo | 2026-04-29 11:19:28


VIEW MORE
story-4
8 Classic Boxy Mercedes Designs That Have Aged Like Fine Wine

Slideshow: Before curves took over, Mercedes mastered the art of the straight line, and some of those shapes still look right today.

By Verdad Gallardo | 2026-04-25 12:05:49


VIEW MORE
story-5
Flawlessly Restored Mercedes 190E Evo II Heads to Auction

Slideshow: The 190E Evolution II shows how a homologation necessity became a six-figure collector icon.

By Verdad Gallardo | 2026-04-22 17:53:47


VIEW MORE
story-6
Electric Mercedes C-Class Unveiled: 11 Things You Need to Know

Slideshow: Mercedes is turning one of its core nameplates electric, and the details show just how serious this shift is.

By Verdad Gallardo | 2026-04-21 13:58:06


VIEW MORE
story-7
Mercedes EQS Gets A Major Update: Everything You Need to Know

Slideshow: Faster charging, longer range, and a controversial steer-by-wire system define the latest evolution of Mercedes-Benz EQS.

By Verdad Gallardo | 2026-04-15 10:35:34


VIEW MORE
story-8
5 Underrated Mercedes-Benz Models That Don't Get the Love They Deserve

Slideshow: These overlooked Mercedes-Benz models never got the spotlight, but they quietly delivered more than most remember.

By Verdad Gallardo | 2026-04-13 19:35:45


VIEW MORE
story-9
Mercedes 300D Has Pushed Well Past 1 Million Miles and It Ain't Stopping

Slideshow: A well-used 1991 Mercedes-Benz 300D with more than one million miles is now looking for a new owner, and it still appears ready for more.

By Verdad Gallardo | 2026-04-10 10:05:15


VIEW MORE