ML320's common problems
Up to now, I really had not considered selling it, but now I am wondering if it is time. In other words, I am trying to do a cost benefit analysis as to which is a better option.
With this background in mind, my question is if there is a list of common problems with the ML320, and specifically the 2000 vintage.
Many thanks



Here's what I would advice looking for:
1. Fuel pump (if you haven't gone through it yet) $600
2. Oxygen sensors (if you haven't gone through them yet) $300
3. If your tranny has been trouble free so far, I would not worry about it until the 175K mark. $4000 (I am assuming you got it flushed are refilled at 100K miles)
4. Alternator (I have never heard of the alternator being having to be replaced on an ML, but from my experience with other cars, they tend to break down at some point or the other) $400
5. Head gasket leak (again unheard of on the ML, but common on the BMW's) $2500
6. Door lock acutators (I have gone through all 5 of them by now) $350/pop
7. Wiper motor (I have gone through this one too) $550
Rest could be body/upholstry work, but that depends on how well you have kept it. I have only had to get my driver side seat cover and the A pillar fabric replaced on mine so far. The driver side window switch is showing initial signs of needing replacement, but I might be able to get another year out of it.
On the paint front, the clear coat is starting to show signs of peeling on the bumpers (it is always the bumpers on which the paint job fails first, because of the non-metallic material which tends to expand and contract more than metal with temperature changes, therby causing the paint job to weaken), so that could be another expense to look out for.
But minor upholstry/body work can be delayed/ignored.
Except for the trip computer light not working (again, minor annoyance), I have no other current outstanding issues on my ML. I am planning to keep it and roll it down to 200K miles..
My 2 cents.
Last edited by mihir_d; May 28, 2009 at 01:55 PM.
Personally...I am at 140K. As of this point...a $400 set of tires, and $300 for two new keys, power steering recall, and blender motor for the A/C have been my costs. I get free oil changes from my dealership...so that is $50 every month saved. I intend to drive this truck to 200K as well.
I can tell you the exhaust has a tend to fail around 100-150K miles. Specifically the Cats. I would get that done asap. You can go stock for $2500 (complete system) or you could replace with aftermarket. I called last night and got a quote for $250 to put a flowmaster 70 (cut two cats out) and attach dual AMG tips plus all piping and labor included.
Hope this info helps!



For those who have had their CATs replaced once, I haven't heard of them fail again from anyone who has reached the 200K mile mark...
Its only the Tranny, Head Gasket or CATs that can be a killer expense going forward to the 200K mile mark..the other ones are not too bad..
And Yes, I have lost 1 key in 9 years (not bad) $135 for a replacement.
I did not mention tires, brakes, battery & oil changes because those are unavoidable consumable expenses..
Last edited by mihir_d; May 28, 2009 at 01:51 PM.
If it makes you feel better I have a 2001 ML320 (154K) with no major issues (note: I have never pulled a trailer).
The only thing I have had to replace is the differential gasket, power steering res. O-ring, new battery, recent coolant flush, minor valve cover leak, changed spark plugs at 100K (Bosch Fusion's), and all lock actuators were greased with WD-40 (no problem yet).
Potential issues:
The fuel filter has not been changed and/or converted to new system. MAF has been acting up lately, but then again I ran a K&N for approx. a year (self inflicted).
One thing that helps tremendously is keeping her cleaned and running full synthetic

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the motor and the transmission.
my recollection is they were both around 100-150 each.
if it's one wiper then the transmission has given up the ghost.
taking it apart is annoying enough, I'd just replace both while your at it.
I think the dealership was ~3 hours of labor.
I have the same problem, can you please tell me how did you solve that issue?
Thank you in advance
IMF
Hope that is helpful somehow.
Hope that is helpful somehow.
Did you remember if bought original or from other supplier?
Once again thank you for your fast reply.
IMF
If you are in the USA, this service is provided for free. Elsewhere, a fee may apply.
If your radio says wait, you put in the code incorrectly. If you do that a few times, it makes you wait longer.
Last edited by DrX; Nov 12, 2013 at 10:25 PM.
I have same problem, try everything still not running yes.
Last edited by Donttrinh; Nov 20, 2013 at 04:51 PM. Reason: Cps does not work ( try two )
I got the crank sensor at a auto parts store for $50.00 verses $150.00 though my local Mercedes dealer. The key I did have to go there for. That was $155.00. The battery was also about $110.00 at Napa. The mass air flow cost me about $300.00. So I would start with getting it checked and what codes are coming up and start from there.


