M-Class (W163) Produced 1998-2005: ML 230, ML 320, ML 350, ML 400 CDI, ML 430, ML 500, ML 270 CDI

Help needed with a door panel ML270 02

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Old 12-24-2012, 03:39 AM
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Help needed with a door panel ML270 02

Hello and a very merry christmas to you all,

I need some help please. I have just purchased a ML270 2002 and I absolutely love it! He has a few problems that need putting right but the main one is the passenger inside door panel. The bottom of the panel has come loose and the door keeps sticking. It seems to be catching on the silver trim on the floor.

So, how easy is it to fix? Would I be able to do this myself? Where can I buy parts if needed (I am thinking some sort of clips?)

This is my first car that I have bought for myself, by myself, and I would really like to try and fix his little problems by myself too (I dont trust garages, they rip females off. Sorry, guys but it is true)

If anyone could help by giving me some advice I would really appreciate it.

Many thanks
Old 12-24-2012, 05:23 AM
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2002 ML 320 & 2006 ML500
What passenger door panel, front or rear?
Old 12-24-2012, 06:46 AM
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Originally Posted by Maj. Dundee
What passenger door panel, front or rear?
It's the front passenger door.
Old 12-24-2012, 06:58 AM
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Remove the door panel using the door panel trim tool. Each and every clip must be pried off resulting in the clips remaining on the panel.

Either clips (green arrow) are missing, broken or or their retainers (red arrow) are broken. Replace those clips with ones bought at a M/B dealer and repair the retainers as best you can, if that is the case.
Attached Thumbnails Help needed with a door panel ML270 02-capture.jpg  
Attached Files
File Type: pdf
R&I Front Door Liner.pdf (239.9 KB, 320 views)
Old 12-24-2012, 07:20 AM
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Originally Posted by Maj. Dundee
Remove the door panel using the door panel trim tool. Each and every clip must be pried off resulting in the clips remaining on the panel.

Either clips (green arrow) are missing, broken or or their retainers (red arrow) are broken. Replace those clips with ones bought at a M/B dealer and repair the retainers as best you can, if that is the case.
Thats great! Thank you so much for taking the time to answer.
Just one more thing where do I get a door panel trim tool?

Many thanks
Old 12-24-2012, 08:28 AM
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Obviously you live in Europe, but any automotive store will have it.
Old 12-24-2012, 08:40 AM
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Originally Posted by Maj. Dundee
Obviously you live in Europe, but any automotive store will have it.
That's great! Thanks again for taking the time to reply and sending the very helpful file.
I shall print it off and have a go after the christmas holiday.
Thanks again and have a very merry christmas,
Kindest regards
Anne
Old 01-20-2013, 06:57 AM
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A big screw driver does the job. Just wrap some cloth around it to protect the paint work. Don't forget the screws under the door handle and under the cosmetic thing behind the opener. You should take the whole panel off to investigate why the panel has slid down.
Old 01-20-2013, 07:33 AM
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Here are the instructions
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163 door liner.pdf (1,018.9 KB, 681 views)

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