M-Class (W163) Produced 1998-2005: ML 230, ML 320, ML 350, ML 400 CDI, ML 430, ML 500, ML 270 CDI

BAS/ESP Light on when i touch the brakes.

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Old Nov 3, 2014 | 01:23 PM
  #1  
gamemaster_b's Avatar
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Joined: May 2014
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From: Trondheim, Norway
2004 ML 270CDI
BAS/ESP Light on when i touch the brakes.

Hi all!

I really need some assistance on this issue:
I have a 2004 Mercedes-Benz ML 270 CDI, the engine and drivetrain comes from a 2002/2001 ML 270, after a total rebuild of the car.
My question is basically; does the older ML's (2001-2002) have brake pad sensors on all four wheels or just 1 front and 1 rear? Mine only has 1 front and rear, and I am quite sure the BAS/ESP-problem I have is related to the brake pad-sensors, as the light only comes on when I touch the brake even slightly.
and yes, I have changed the brake light switch and the discs and pads recently.
I have also changed the MAF.
Another solution can be that the BAS/ESP main unit has a shortsuircuit bco a big leak in the washer fluid tank. Does anyone have any experience on this?
Any help and or tips would be greatly appreciated!
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Old Nov 3, 2014 | 02:21 PM
  #2  
art_arev's Avatar
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Joined: May 2013
Posts: 504
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From: Harare, Zimbabwe
2003 ML55,2007 ML63
My 2000 Ml320 had 1 front & 1 rear brake pad sensor. My 2002 ML500 has all 4. What I am trying to say is that is not the reason for your bas/esp light. You are saying that you had a leak at the washer tank. It is very common to have ESP/BAS/ABS issues after leaks. Next to the washer is the ABS pump with the hydraulic unit. On the hydraulic unit there is a black box which is the electrical part of the hydraulic unit. There is a big electrical connector that plugs in to it. When you have a leak at the washer reservoir the plug gets wet & the problems start. Firstly check the plug for corrosion & make sure it is dry. Check the pic of the plug in this thread: https://mbworld.org/forums/m-class-w...ml#post6156470
Have the car scanned with a pro level scanner & post the codes
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