M-Class (W163) Produced 1998-2005: ML 230, ML 320, ML 350, ML 400 CDI, ML 430, ML 500, ML 270 CDI

Checklist + wishlist for an '01 320...

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Old 08-25-2004, 12:10 AM
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Checklist + wishlist for an '01 320...

Hi,
Just got an 01' with 35k and was wondering what kind of known 'issues' i should be checking for? I used to have a '98 so i already look for the lock of the trunk for example but I don't know the '01 model ones.
Also, i was wondering about the following:
-- what's a good after market remote starter? The $200 ones from circuit city or else?
-- My '01 has the Sport package so can i still add the MBZ side steps? how about the front bar?
-- On my previous '98 ML, i used Rotex Gold brake pads and loved them but unfortunately they don't make it for '01, is there anything comparable? i've read about the Mintex being great, are they virtually dust proof?
-- Looking to buy the following:
ML 55 18', ML 2002 sport Grill, Nav, Xenon. if you have one of those available please PM me or email me at cyrnos @at@ myrealbox.com
Thanks
Steve
Old 08-26-2004, 07:10 PM
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I think the brake parts are identical. All ML320's and 350's use the same stuff as far as I know. It looks the same anyways. Some 430's may even have had the smaller brakes.
Forget the remote starter, it aint gonna happen with the whole transponder in the key thing.
You could add step tubes, but not mudflaps. You could also add running boards. Brush guard should fit too. Personally I would leave it alone, it looks pretty good as it is, not to mention the wieght factor. Sport package bumpers are heavy compared to regular ones.
Anything that went wrong with 98-99 ML's is still an issue with the '01 models. They were not substantially improved until '02 with the redesign.
The '01 will probably be a bit more reliable though.
Fuel pumps - make sure you got the updated version, check filter and lines to make sure they are updated.
Harmonic balancer- check it often. This has yet to be "fixed" on any year model.
D-pillar covers crack
Aux fan fuse blows- needs upgraded wiring harness and larger fuse.
Window switches - yer left front will go down and not come back up!
Defroster vent likes to pop out of dash, replacement is easy.
Door locks like to fail, jump up and down. replace latch to fix.
Oil consumption- check oil level regularly, use only mobil 1 0w40, change more often than required.
Trans connector leaks- new o-rings to fix- updated parts available.
Oil level sensor- make sure it works and doesn't flash low oil for no reason.
Transfer case shift motor - make sure low range light doesn't flash on start up.
Leaking canister shut off valves were still prevalent during '01.
Leaking washer fluid tank- still an issue to this day, even with updated parts.
Tail gate lock breaks, allows tailgate to open when locked. Replace outer handle assembly.
Sunroof wind deflectors break. Replacement kit available.
Catalytic converters break in half, or rattle. Replacement required. Must remove torsion bars and reset ride hieght after replacement.
Bubbling center console armrest- replace.
Seat side trim cracks, falls off - updated parts are stronger.
Tele aid- banner year for problems. Disconnect.
MCS unit- there are a number of problems. Updated part may fix.
Sunroof accordians fall off - glue back on.
Wind noise- test drive before you buy. Usually no fixing that.
Vehicle stalls when hot - crank position sensor failure. Replace.
Vehicle will not start - fuel pump.
Vehicle will start then immediately stall- replace keys or das module.
Self adaptations at limit, part load or idle, right or left bank or both - replace mass air sensor, intake duct seals, air filter.
Hesitation on acceleration- updated ME control unit will greatly reduce this issue, along with random misfires, runs like crap, etc.....
EGR fault codes- go ahead and replace the valve assembly and the EGR tube. Saves everyone a lot of trouble in the long run.
Lifter noise- replace all compensating elements, inspect cams and followers, replace as needed.
Vehicle won't start, already replaced fuel pump and or no voltage to pump. Check electrical connector on chassis near left rear wheel, and look for burnt connector under fuse box underhood.
SRS light illuminated- updated side bag connectors available, also seat occupied recognition sensor in right front seat has been a problem.
Seat heater does not heat evenly- replace heating pads, maybe seat cover?
Rear seats folded flat, now they are locked to the floor, can't get them up. - DONT EVER PUT ANYTHING UNDER YOUR SEATS. ANY OF THEM. Check to make sure there is nothing there before folding flat. Too many times the cables are broken or popped loose by a missing shoe or some doodad left under the rear seat.
Lower power steering hose blows off- recall in effect. Benz will cover this part for 10 years regardless of mileage. Install new hose and clamp.
Door insulation falls off, leaves gluey residue on windows and sunroof- remove, discard. Installing more just means it will fail again later. There are updated parts available, with mixed results. Its impossible to get all the glue off the door, and what happens when your new glue sticks to the old glue, which then fails?
Coolant flush every 3 years.
Brake flush every 2 years.
Air filter due at 60K
Fuel filter due at 60K
Spark plugs due at 100K
Dust filter and wiper blades part of B service.
Trans is filled for life, requires no service and there is no dipstick in the tube.
No recommended diff service interval either.
No recommended tranfer case service either.
Brake life varys widely by driver.
Tires last longer on ML's than anything else. Expect your 17" to wear faster.

Hope this is enough to keep you on top of things for a while. I probably forgot something along the way...... Enjoy your new vehicle!
Old 08-26-2004, 11:48 PM
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W209 - W163
Originally Posted by saturnstyl
I think the brake parts are identical. All ML320's and 350's use the same stuff as far as I know. It looks the same anyways. Some 430's may even have had the smaller brakes.
Forget the remote starter, it aint gonna happen with the whole transponder in the key thing.
You could add step tubes, but not mudflaps. You could also add running boards. Brush guard should fit too. Personally I would leave it alone, it looks pretty good as it is, not to mention the wieght factor. Sport package bumpers are heavy compared to regular ones.
Anything that went wrong with 98-99 ML's is still an issue with the '01 models. They were not substantially improved until '02 with the redesign.
The '01 will probably be a bit more reliable though.
Fuel pumps - make sure you got the updated version, check filter and lines to make sure they are updated.
Harmonic balancer- check it often. This has yet to be "fixed" on any year model.
D-pillar covers crack
Aux fan fuse blows- needs upgraded wiring harness and larger fuse.
Window switches - yer left front will go down and not come back up!
Defroster vent likes to pop out of dash, replacement is easy.
Door locks like to fail, jump up and down. replace latch to fix.
Oil consumption- check oil level regularly, use only mobil 1 0w40, change more often than required.
Trans connector leaks- new o-rings to fix- updated parts available.
Oil level sensor- make sure it works and doesn't flash low oil for no reason.
Transfer case shift motor - make sure low range light doesn't flash on start up.
Leaking canister shut off valves were still prevalent during '01.
Leaking washer fluid tank- still an issue to this day, even with updated parts.
Tail gate lock breaks, allows tailgate to open when locked. Replace outer handle assembly.
Sunroof wind deflectors break. Replacement kit available.
Catalytic converters break in half, or rattle. Replacement required. Must remove torsion bars and reset ride hieght after replacement.
Bubbling center console armrest- replace.
Seat side trim cracks, falls off - updated parts are stronger.
Tele aid- banner year for problems. Disconnect.
MCS unit- there are a number of problems. Updated part may fix.
Sunroof accordians fall off - glue back on.
Wind noise- test drive before you buy. Usually no fixing that.
Vehicle stalls when hot - crank position sensor failure. Replace.
Vehicle will not start - fuel pump.
Vehicle will start then immediately stall- replace keys or das module.
Self adaptations at limit, part load or idle, right or left bank or both - replace mass air sensor, intake duct seals, air filter.
Hesitation on acceleration- updated ME control unit will greatly reduce this issue, along with random misfires, runs like crap, etc.....
EGR fault codes- go ahead and replace the valve assembly and the EGR tube. Saves everyone a lot of trouble in the long run.
Lifter noise- replace all compensating elements, inspect cams and followers, replace as needed.
Vehicle won't start, already replaced fuel pump and or no voltage to pump. Check electrical connector on chassis near left rear wheel, and look for burnt connector under fuse box underhood.
SRS light illuminated- updated side bag connectors available, also seat occupied recognition sensor in right front seat has been a problem.
Seat heater does not heat evenly- replace heating pads, maybe seat cover?
Rear seats folded flat, now they are locked to the floor, can't get them up. - DONT EVER PUT ANYTHING UNDER YOUR SEATS. ANY OF THEM. Check to make sure there is nothing there before folding flat. Too many times the cables are broken or popped loose by a missing shoe or some doodad left under the rear seat.
Lower power steering hose blows off- recall in effect. Benz will cover this part for 10 years regardless of mileage. Install new hose and clamp.
Door insulation falls off, leaves gluey residue on windows and sunroof- remove, discard. Installing more just means it will fail again later. There are updated parts available, with mixed results. Its impossible to get all the glue off the door, and what happens when your new glue sticks to the old glue, which then fails?
Coolant flush every 3 years.
Brake flush every 2 years.
Air filter due at 60K
Fuel filter due at 60K
Spark plugs due at 100K
Dust filter and wiper blades part of B service.
Trans is filled for life, requires no service and there is no dipstick in the tube.
No recommended diff service interval either.
No recommended tranfer case service either.
Brake life varys widely by driver.
Tires last longer on ML's than anything else. Expect your 17" to wear faster.

Hope this is enough to keep you on top of things for a while. I probably forgot something along the way...... Enjoy your new vehicle!
.... damn
Old 08-27-2004, 12:36 AM
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a car that can't do the throttle reset.
Noscyr, if you can get the cc remote start to work, i will be your best friend. i have a friend that can get it to happen, but for a pretty penny.

Saturn... whoa! Saturn youre not going to change the tranny fluid?..ever?
Old 08-29-2004, 02:33 PM
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Many thanks saturnstyl! This is the most comprehensive check list i've ever seen! I'm sure it will benefit many other '98/'01 ML owners as well.
Now, on to the dealer to go through the list and make sure everything is taking care of properly.
For the brake pads, I'd love to use the Rotex gold but they don't have it for the '01. I used those on my previous '98 and absolutely loved those pads. No dust, no noise excellent braking (IMO).
Now, if i remember clearly, the '98/99 and '00/01 have the sensor located differently, that's why it will not fit i think but i will check again cause i might be wrong.

Does anyone knows if the Mintex fit the '01 and are the equivalent of the Rotex Gold?

I agree with you on the added weight for the sidesteps but, beside the look factor, i'm also 'trying' to prevent dents from shopping cart or other cars doors, ect... So far the best price i found is clairparts for $575, is there a better deal than that?

I've got mixed responses from the front grill but i've seen a '01 sport that had one on ebay but i'm sure it was OEM or a Manik one. I got to do more research on that but again, i agree with you that it looks great even without and more even now that i upgraded to the '04 bi-xenon :-)
Old 08-29-2004, 02:36 PM
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Originally Posted by ahopeter
Noscyr, if you can get the cc remote start to work, i will be your best friend. i have a friend that can get it to happen, but for a pretty penny.

Saturn... whoa! Saturn youre not going to change the tranny fluid?..ever?

Well, i had doubts that it will be 'easy' to install....now i know it won't be so better to stay away from it...

Last edited by Noscyr; 08-29-2004 at 02:39 PM.

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