ML Front Differential Failure Fix
As I mentioned earlier, races 503311 usually don’t have any damage; all damage was on 503349 cone rollers! After consulting quite few specialists, opinion was that this damage was combination of primary and secondary cause/damage which are internal debris contamination - wear from gears and high loads resulted in fatigue spalling. When you have bearing with bearing material fatigue at localized areas of sub-surface first advice is to stay away from material used for that bearing because bearing steel cleanness is questionable. Hope that this answers question why I replaced the original Polish cone with American or French one.
Last edited by lasicm; Jan 18, 2014 at 11:27 AM. Reason: Typo




Still seems odd, did they design the Diff around an undersized bearing?
Is there something unique in the design that either overloads or under lubricates the bearing?
If it was contamination during assembly, I would expect to see some sign of wear on the race.
Since the only damage showing is fatigue spalling of the rollers, did MB get a bad batch? Are all bearings of this model and source failing specifications?
Last edited by N_Jay; Jan 18, 2014 at 10:39 PM.
Still seems odd, did they design the Diff around an undersized bearing?
Is there something unique in the design that either overloads or under lubricates the bearing?
If it was contamination during assembly, I would expect to see some sign of wear on the race.
Since the only damage showing is fatigue spalling of the rollers, did MB get a bad batch? Are all bearings of this model and source failing specifications?
They completely distanced themselves from this issue and let dealers to deal with it. Dealers will sometimes take loss, depending if you are a loyal customer, first owner etc. but since this issue occurs mostly after warranty expires, most customers are told to hitch hike.ML350 also has a balance shaft issue, which is even bigger that differential one. Transmission is disaster as well. This complete car should have been recalled. I owned Mercdes cars for over 30 years, anything from C, E, S, SL, ML etc. hands down, this is the car with the most issues.
I'll agree that what you are saying about the damage to rollers is consistent with what I have see as well. I'll also add that what I have seen includes the race having damage as well. And I will agree with the fact that failed bearings do appear to have suffered from damage due to foreign material.
So the moral of the story here is: change the diff oil more frequently.
I do not agree with what you are doing with the bearings and here's why:
1. LM503349 are made in the USA, and likely in Canada, France, etc... However, they are made to be paired with a LM503310, which is a different size than a KLM503311. So you cannot put an LM503349 with a KLM503311 - they are not the same size.
2. KLM503349 / KLM503311 are made in Poland and sold as a set. You cannot buy them separately. I have asked this from our supplier (one of the largest bearing and power transmission product distributors in North America) just beacuse a lot of people have been asking me for the race only. I was told they are a set. So where are you getting the KLM503311 race separately?
3. The pictures you posted show the box having "ISO Class" printed on it. These are not ISO Class bearings.
4. For some reason in the picture with the carton of bearings you are showing one box of the KLM503349/11 set, but you are not selling them. So it's not consistent with what you are telling us.
Even-though I knew the answers to these questions/statements, I was waiting on Timken response to eliminate any doubts. I am posting the original text from their emails:
1. Thank you for your inquiry. I’ve researched the part numbers included in your inquiry and found that both combinations will work. LM503349 paired with KLM503311, or paired with LM 503310. LM503349 is currently available and interchangeable with KLM503349. KLM503311 is currently not available but will be available to ship 11/08/13.
My comment is that few years ago people even used 503349/310 bearing with different shim and finished the job successfully !!!
2. KLM503311 is currently not available but will be available to ship 11/08/13.
Obviously race can be bought, and is sold separately! I am not selling it separately but I am selling it paired with cones.
http://www.ebay.com/itm/MERCEDES-W16...-/181149228678
3. ISO Class refers to a line of metric bearings we manufacture, the core of which were designed to meet ISO/R 355. Since then, we have expanded the line into customized, flanged, and modified bearings as well as ISO/R 355 bearings. It is our product.
I asked why 503349/311 comes without ISO mark, and 503311 has it on the box.
Both are metric nominated bearings. The differences in packaging are just marketing, which changes frequently both over time and by region.
Thank you for your business and your inquiry
4. I still have some Polish complete sets left and I will have them for customers asking for them specifically but after the latest findings about the reason for this failure, I am dropping Polish cone. French will still be available for short time and then it will be Polish race and American cone combo, as approved by the manufacturer and recommended by mechanics and engineers that analyzed failed cones.
I hope that this helps!
Last edited by lasicm; Jan 23, 2014 at 01:57 PM. Reason: spacing
Even-though I knew the answers to these questions/statements, I was waiting on Timken response to eliminate any doubts. I am posting the original text from their emails:
1. Thank you for your inquiry. I’ve researched the part numbers included in your inquiry and found that both combinations will work. LM503349 paired with KLM503311, or paired with LM 503310. LM503349 is currently available and interchangeable with KLM503349. KLM503311 is currently not available but will be available to ship 11/08/13.
My comment is that few years ago people even used 503349/310 bearing with different shim and finished the job successfully !!!
2. KLM503311 is currently not available but will be available to ship 11/08/13.
Obviously race can be bought, and is sold separately! I am not selling it separately but I am selling it paired with cones.
http://www.ebay.com/itm/MERCEDES-W16...-/181149228678
3. ISO Class refers to a line of metric bearings we manufacture, the core of which were designed to meet ISO/R 355. Since then, we have expanded the line into customized, flanged, and modified bearings as well as ISO/R 355 bearings. It is our product.
I asked why 503349/311 comes without ISO mark, and 503311 has it on the box.
Both are metric nominated bearings. The differences in packaging are just marketing, which changes frequently both over time and by region.
Thank you for your business and your inquiry
4. I still have some Polish complete sets left and I will have them for customers asking for them specifically but after the latest findings about the reason for this failure, I am dropping Polish cone. French will still be available for short time and then it will be Polish race and American cone combo, as approved by the manufacturer and recommended by mechanics and engineers that analyzed failed cones.
I hope that this helps!

http://www.ebay.com/itm/MERCEDES-W164-ML-R-W251-FRONT-DIFFERENTIAL-4-BEARINGS-COMPLETE-KIT-WITH-503311-/181149228503?pt=Motors_Car_Truck_Parts_Accessories&hash=item2a2d55ddd7&vxp=mtr
I have a 2008 c230 Mercedes. It has the exact problem everyone is talking about on this thread.
Front differential grinding noise. Diagnosed as the barring.
Mercedes wants me to change the whole transmission (saying that is the only option)
Reading this thread - will those bearing numbers work for my year and model? I want to make sure I do not cause more issues and cost then needed.
It would be great to be able to take the information to a mechanic and show them that is what would work.. As most do not seem to have too much experience with this issue.
I am worried that something will break in there and cause more damage if I don't get this fixed ASAP
Thanks for your help.
The Best of Mercedes & AMG




A good drive line shop may be able to get you the bearings and do the rebuild, but that is a guess.
I would ask the question in the C forum.
https://mbworld.org/forums/c-class-w204-83/




And you carry on like this? Really?
In any case, my GF has a 2006 ML which has a horrific noise coming from the front, and
she has kept driving it for some time, and I'm guessing it something of this nature.
I originally thought it was perhaps it just the tires, but now I'm guessing this is the issue.
Is there a video somewhere of what this sounds like from inside the cab?
Where would be good place to have this work done in the SF bay area?
Personally, why would I want to replace the crappy bearing that were in there with the same crappy ones? Are there better quality ones to replace the crappy ones?
Last edited by C230 Sport Coup; May 27, 2014 at 05:42 PM.
You should hear it between the gear shift and the radio area.
I just started another thread for it over here. Maybe continue the question there, hoping someone will reply.
https://mbworld.org/forums/c-class-w...ml#post6049412
And you carry on like this? Really?
In any case, my GF has a 2006 ML which has a horrific noise coming from the front, and
she has kept driving it for some time, and I'm guessing it something of this nature.
I originally thought it was perhaps it just the tires, but now I'm guessing this is the issue.
Is there a video somewhere of what this sounds like from inside the cab?
Where would be good place to have this work done in the SF bay area?
Personally, why would I want to replace the crappy bearing that were in there with the same crappy ones? Are there better quality ones to replace the crappy ones?
I looked at the list for compatible cars - my model was not on it. Can you recommend which one I get for my model please.
2008 c230
Thanks




Mercedes didn't sell a C230 in the USA in 2008 so you must be elsewhere, correct? Can you please update your profile to say at least the country you hail from? Makes it a lot easier to help out a fellow forum member.
So, you have a C230 4matic?
I didn't think they even made one. Certainly not available here in the USA.
You'll want to head over the W204 forum if your car is a 2008.
My forte is more on the W203, so hopefully you'll get an answer over there.




Will have pics of the bad bearings soon, ML is in the shop!
Meanwhile here's the link. Scroll down for the link to the kit with the seals.
MERCEDES W164 ML R GL FRONT DIFFERENTIAL REBUILD KIT NOT SOLD IN US KLM503311
Last edited by C230 Sport Coup; Sep 3, 2019 at 01:11 PM.
Will have pics of the bad bearings soon, ML is in the shop!
Meanwhile here's the link.
Mercedes ml R GL Front Differential Rebuild Kit with MB Seals incl KML503311 | eBay
Last edited by lasicm; Jun 30, 2014 at 02:49 PM. Reason: Typo




In looking over the maint. schedule I don't see front differential oil
replacement anywhere. See attached. I would say regular oil changes would definitely help.
And if you should need bearings, check out this new website.



