Mercedes ML 320 CDI Sport making weird noise on hard acceleration
Please see below video, my car is making exact same noise when accelerated hard
Have you had this problem with your ML as well poolmanEd?
Hope that helps. Maybe didn't need the chain but while it was open I changed it.
Last edited by poolmanEd; Jun 9, 2015 at 02:37 PM.
Long shot I know, but did you get this diagnosed as the transfer chain of the front diff BikeRider? Having the same noise and wanted to double check before I start my investigations. Any help gratefully received!
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First change the ATF in the transfer case and see if that fixes it. Mine got quieter for a few weeks then started being noisy again.. so had to replace it.
Best to buy a low mileage used unit. The chain is not the problem, it is the tensioner. Yes they can be repaired but it's part of the casing so much easier to buy a used one and put it in.
Mine went somewhere around 200,000km (120,000 mi) so I found a low mileage one from a wrecking yard and should be good for a while.
Make sure to OVERFILL the unit. I am convinced that they were too low on lubricant from the factory, and over time they wear out. I think we got almost 1/2 liter of extra fluid into mine (squirt it in fast and put the plug in. Very little risk of issues with overfilling (they take very little fluid in the first place!) and you are better off having it over filled rather than under.
I have over 100,000km (60,000 mi) since replacing and overfilling, and not a noise at all.
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https://bevo.mercedes-benz.com/bevol...236.12_en.html
But I few things I found out along the way:
- Getting hold of a low mileage transfer case for the 420CDI is very difficult in the UK. The best I found was 155k at £350+ VAT through Motorhog.
- A fully refurbished Transfer case is around £900 plus VAT
- Labour time for the replacement is around 3hrs
- Total for fully refurbed fitted is around £1250
- I have hoping its just the chain that needs doing - so it will be less.
Useful places in the UK:
Bexhill Gearboxes and Transmission (near Hastings) - will do full diagnosis and repair what is necessary. Really friendly and helpful
JPAT (based near Bath) - will post a new TC for another garage to fit. You send them back the old one. But most garages I spoke aren't happy using part bought by the customer.
A1 Transmissions Bolton - super friendly and helpful bloke called Harry, seems to specialise more in manual gearboxes, but did a lot of research on my behalf and was very helpful. Definitely on my list for future
Bristol Transmissions - also do this kind of work, both with the car there or postal service. Too far for me though.
Hardy Engineering (Leatherhead) - super helpful and do the work.
https://jpat.co.uk/uploads/1/0/3/5/1...desbenzdcs.pdf
I think the part number ends in 1300 for the 420cdi. Not 100% though.
http://mbepc.net/1/fg/ml/63j/164128/0/28/010





