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Please help - 2012 ML350 Bluetec Oil Leak

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Old 01-24-2019, 08:09 AM
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2012 ML350 Bluetec
Please help - 2012 ML350 Bluetec Oil Leak



Hey guys, I recently purchased a 2012 ML350 Bluetec. Vehicle has 178,000km on it. However, there is an oil leak and I’m trying to figure out the source. The leak is leaving stains on the driveway and upon removing the cover, I noticed the small oil pan (with the drain plug for oil change) soaked in oil. Is the leak from that small oil pan itself or is it most likely from above? If from above, does anyone know what it could be that drains past that oil pan? I’ve heard of engine oil cooler seals being a common issue with these vehicles. When the engine oil cooler seal leaks, does it drip down that way? Any information and/or insight would be great.

Cheers.
Old 01-24-2019, 11:20 AM
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i havent had the issue so cant help regarding the seal leak, but i think from most of what i have read the advice you may first get is to clean the engine bay of the oil. then after it is clean monitor it and that should help you identify easier where the leak is coming from, or else were all just making random guesses.

that seal is definitely one spot
someone here posted photos once and had oil i think it was in the air ducts, but that leak actually came from the seal problem. i think it was a turbo seal
Old 01-24-2019, 11:22 AM
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You won't know for sure 'till you thoroughly blast the whole area clean and then keep a close eye on it. If the leak is coming from the rear of the engine, it's a good chance it's the oil cooler seals. If from the front, could be as simple as the oil filter housing gasket.

Start by cleaning it...
Old 01-24-2019, 12:35 PM
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is it safe to just power wash/car wash under the hood just blasting all whilly nilly everywhere?

i wanted to do that once to clean the engine bay up and make it look all nice, but was paranoid i would get water in places i shouldnt, and break or damage something. Or clean oil off something that should be oiled and then have rust or other problems.
Old 01-24-2019, 01:23 PM
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Originally Posted by Babukb2
is it safe to just power wash/car wash under the hood just blasting all whilly nilly everywhere?

i wanted to do that once to clean the engine bay up and make it look all nice, but was paranoid i would get water in places i shouldnt, and break or damage something. Or clean oil off something that should be oiled and then have rust or other problems.
Use this where the oil is and watch for reappearance of oil. No need to blast the whole under carriage.

Amazon Amazon
Old 01-24-2019, 01:31 PM
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Thanks guys for the input. I’ve cleaned the bottom of the oil pan as suggested. If it’s the oil cooler seal, where exactly should I be looking for the leak? How does the oil cooler seals leak from the back of the engine? I called a mechanic and he suggested rear main engine seal which requires the transmission to be dropped - is that even a common leak for these vehicles?

Cheers
Old 01-24-2019, 04:45 PM
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Originally Posted by peter2772000
You won't know for sure 'till you thoroughly blast the whole area clean and then keep a close eye on it.
If the leak is coming from the rear of the engine, it's a good chance it's the oil cooler seals. If from the front, could be as simple as the oil filter housing gasket.

Start by cleaning it...

It runs down the rear of the engine valley and down the bellhousing
Old 01-24-2019, 05:12 PM
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Originally Posted by peter2772000
It runs down the rear of the engine valley and down the bellhousing
Thanks Peter - that helps a lot. If it runs down the bell housing, I assume it can make it seem like the oil pan is leaking? I also re-sealed the oil pan with the suggested silicon. Since I’ve blast cleaned the oil pan re-sealed it and driven it for 200+km, there appears to be no drips on the floor (can’t really tell if it’s actually cause the under belly cover is on). How much does the oil
cooler seal actually leak? The under belly cover was covered in oil when I removed it so I assume all that oil must’ve dripped between now and the last oil change?
Old 01-25-2019, 05:25 AM
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That surely depends on how badly the seals are leaking. And maybe the seals aren't leaking. Is it possible that the pan plug or oil level sender is the culprit?
Next time you check, look to see if the pan is wet higher up on its sides. If the oil is only on the bottom, you may very well simply have or had a leaky drain plug or sender gasket.
Old 02-20-2019, 07:57 AM
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Originally Posted by peter2772000
That surely depends on how badly the seals are leaking. And maybe the seals aren't leaking. Is it possible that the pan plug or oil level sender is the culprit?
Next time you check, look to see if the pan is wet higher up on its sides. If the oil is only on the bottom, you may very well simply have or had a leaky drain plug or sender gasket.
Thanks Peter - I recently just noticed it leaking again so definitely wasn’t the oil pan that I resealed. If it is the engine oil cooler seal, how do I differentiate the leak from that versus the leak from the rear main seals? Is the oil level sender known to leak because I never replaced that when I resealed the oil pan.
Old 02-20-2019, 11:27 AM
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Originally Posted by Dan8807
Thanks Peter - I recently just noticed it leaking again so definitely wasn’t the oil pan that I resealed. If it is the engine oil cooler seal, how do I differentiate the leak from that versus the leak from the rear main seals? Is the oil level sender known to leak because I never replaced that when I resealed the oil pan.
Dan, I am chasing a leak on my Bluetec as well that I thought was the oil pan. I cleaned up the pan area, and rechecked, and it does indeed appear to be the oil level sender that is leaking. I am getting ready to order an o-ring and see if that solves the leak.

If you are having a hard time tracking it down, might want to try a leak detection dye and uv flashlight, something like this:
Amazon Amazon

Last edited by johnand; 02-20-2019 at 11:30 AM.
Old 02-20-2019, 11:31 AM
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Originally Posted by johnand
Dan, I am chasing a leak on my Bluetec as well that I thought was the oil pan. I cleaned up the pan area, and rechecked, and it does indeed appear to be the oil level sender that is leaking. I am getting ready to order an o-ring and see if that solves the leak.
Thanks John - I’m not super car savvy so sorry if this question sounds dumb but is the o-ring part of the oil level sender? Should I try replacing the oil level sender first and driving it to see if the leak persists?
Old 02-20-2019, 11:44 AM
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Originally Posted by Dan8807
Thanks John - I’m not super car savvy so sorry if this question sounds dumb but is the o-ring part of the oil level sender? Should I try replacing the oil level sender first and driving it to see if the leak persists?
Dan, I believe the oil sender in the pan has either an o-ring seal, or a copper crush seal, and you should be able to replace just that. It is more likely the seal, than the sender itself leaking, but don't rule that out. If the sender is reasonably priced, then I would just replace the whole thing. I would look it up to be sure, but my EPC is just a few months too old to cover my ML350, so I planned on checking with my dealer this week, or trying to research it online.
Old 02-20-2019, 11:58 AM
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Originally Posted by johnand
Dan, I believe the oil sender in the pan has either an o-ring seal, or a copper crush seal, and you should be able to replace just that. It is more likely the seal, than the sender itself leaking, but don't rule that out. If the sender is reasonably priced, then I would just replace the whole thing. I would look it up to be sure, but my EPC is just a few months too old to cover my ML350, so I planned on checking with my dealer this week, or trying to research it online.
That’s good to know John - thank you for your help. I’m taking it in today to my mechanic so let’s see what he thinks it is. I just hope he doesn’t misdiagnose it if it is the engine oil cooler seal leaking because from
what I’ve read, the rear engine seal leak manifests the same way as an engine oil cooler seal leak. Would hate to have to do any unnecessary work.
Old 02-20-2019, 01:46 PM
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Originally Posted by Dan8807


That’s good to know John - thank you for your help. I’m taking it in today to my mechanic so let’s see what he thinks it is. I just hope he doesn’t misdiagnose it if it is the engine oil cooler seal leaking because from
what I’ve read, the rear engine seal leak manifests the same way as an engine oil cooler seal leak. Would hate to have to do any unnecessary work.
Dan, yeah I hear you on the oil cooler leak issue. Definitely don't want to do that unless you are 110% sure that is the leak. That is a major surgery to replace those seals.

Anyway, a quick cursory check online, and that sensor in the pan, it the oil temperature sensor, and it relatively cheap to replace, and as you can see on the link, it has a separate seal as well. https://www.idparts.com/oil-temperat...2-p-10355.html . I will try and get part numbers.
Old 02-20-2019, 02:14 PM
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Originally Posted by johnand
Dan, yeah I hear you on the oil cooler leak issue. Definitely don't want to do that unless you are 110% sure that is the leak. That is a major surgery to replace those seals.

Anyway, a quick cursory check online, and that sensor in the pan, it the oil temperature sensor, and it relatively cheap to replace, and as you can see on the link, it has a separate seal as well. https://www.idparts.com/oil-temperat...2-p-10355.html . I will try and get part numbers.
Thanks again John - so I am at tbe mechanic now and it doesn’t appear to be the oil level sender. The transmission bell housing is clean and the leak
appears to be just above the oil pan (oil
pan is clean). If it is the engine cooler seal leak, should the transmission housing be wet?
Old 02-20-2019, 03:34 PM
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If the oil cooler is leaking, the oil drips out the back side of the block and down. It'll be a beotch to confirm though
Old 02-20-2019, 03:38 PM
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Originally Posted by peter2772000
If the oil cooler is leaking, the oil drips out the back side of the block and down. It'll be a beotch to confirm though
Yessir. Just confirmed that the if the oil cooler seals are leaking, it does in fact drip THROUGH the transmission bell housing which can present itself with the same symptoms of a rear main engine seal leak. Don’t think the rear main engine seal leak is a common issue with these vehicles so my bet is that it’s the engine oil cooler seals.
Old 02-20-2019, 04:09 PM
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My Leak

Here are a few pics of my leak. How does it compare to yours Dan? After closer inspection, look at the pic of the bellhousing to the left of DPF. That sure looks like oil leaking down, so I may have the oil cooler seals leak.



Old 02-21-2019, 04:57 AM
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John, how many miles do you have on yours?
EDIT, just saw the mileage in your sig. 44k miles is not a lot of mileage for your seals to be leaking. Damn!!!

This ongoing saga with the oil seals is incredible. At least one revision to Viton (purple) seals, if not two. From what I understand, it's got to be the under-hood heat which is the culprit.
If this indeed correct, then losing the belly pan and engine cover should indeed help. I've done both and it's the wifey's daily driver. She's almost never stuck in traffic, so that should help as well. Also, we got the truck at 20k km and I did the mods by 30k, so hopefully the seals haven't been subjected to that much heat.

Only time will tell if I'm full of crap though...
Old 02-21-2019, 09:01 AM
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Originally Posted by peter2772000
John, how many miles do you have on yours?
EDIT, just saw the mileage in your sig. 44k miles is not a lot of mileage for your seals to be leaking. Damn!!!

This ongoing saga with the oil seals is incredible. At least one revision to Viton (purple) seals, if not two. From what I understand, it's got to be the under-hood heat which is the culprit.
If this indeed correct, then losing the belly pan and engine cover should indeed help. I've done both and it's the wifey's daily driver. She's almost never stuck in traffic, so that should help as well. Also, we got the truck at 20k km and I did the mods by 30k, so hopefully the seals haven't been subjected to that much heat.

Only time will tell if I'm full of crap though...
I still have a few months left of CPO warranty, so that helps. Taking it in soon to have the dealer take a look. This was a CA car, so heat may have been an issue before.

If they ever crap out when I am out or warranty, I will find a way to fab up a relocation or the oil cooler.
Old 02-21-2019, 04:25 PM
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Old 02-21-2019, 04:30 PM
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Originally Posted by johnand
Here are a few pics of my leak. How does it compare to yours Dan? After closer inspection, look at the pic of the bellhousing to the left of DPF. That sure looks like oil leaking down, so I may have the oil cooler seals leak.



I believe my leak was a lot worse than yours John - it was a lot messier and once they cleaned it with brake fluid, the mechanic had it on the hoist running for a bit and the oil was visibly leaking through the bellhousing and dripping down. What made you assume it was the oil sensor? Seems like yours might be leaking from the same area as mine by the looks of it unless the oil leaking from the oil sensor splashed backwards while driving?
Old 02-22-2019, 11:31 PM
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Originally Posted by Dan8807
Thanks Peter - I recently just noticed it leaking again so definitely wasn’t the oil pan that I resealed. If it is the engine oil cooler seal, how do I differentiate the leak from that versus the leak from the rear main seals? Is the oil level sender known to leak because I never replaced that when I resealed the oil pan.
Here are a few vids I found when I thought will be joining this famous club


Im sure there are way more.
Old 02-24-2019, 06:52 PM
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The most likely culprit are the oil cooler seals, and yes, the oil runs down the transmission bell housing. While the third revision of the seals - the first ones made from Viton - was introduced in 2011, MB was still using whatever old silicone-based 2nd gen seals they had in stock at various production plants well into 2013 (I've seen 2014 MY MLs with the old 2nd gen orange seals). The 3rd gen seals are less likely to fail but they still do. The fourth gen seals (also purple Viton but with a larger surface area) were introduced last year. Regardless of where you get this serviced, make sure you get the 4th gen purple seals... the aftermarket ones are even worse than the orange ones.


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