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Kleemann SC Intercooler Reservoir

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Old May 15, 2002 | 10:42 AM
  #1  
nong's Avatar
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Kleemann SC Intercooler Reservoir

Does the Kleemann SC system's intercooler require a reservior ??

Judging from the pic from http://www.mbautowerks.com/performan..._project.html,
it doesn't seem to have one...

Thanks
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Old May 15, 2002 | 04:06 PM
  #2  
linh's Avatar
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99' SLK 230 & 01' CLK 430
I'm not sure but i think they don't use intercooler because they are only running 5-6 psi of boost. If they are in the near future for higher boost, air to air intercooler would be best.
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Old May 15, 2002 | 04:07 PM
  #3  
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KLEEMANN C230K
I don't think so, just the radiator.

Lihn, yes they do use an intercooler. It is a four-core Laminova water-air intercooler. Built into the charger itself. That is how they can get the high HP gains with the lower boost.

Last edited by dj-po; May 15, 2002 at 04:10 PM.
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Old May 17, 2002 | 07:48 PM
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Brandon @ Kleemann's Avatar
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Intercooler-

ANY and I mean ANY SC system worth its salt has an intercooler. Simple law of physics or fluid dynamics whatever you like, is that as you compress air you heat it up. The degree to which it is heated depends on A: the efficiency of the compressor and B: the psi to which you compress the air. Any amount if added heat will DECREASE the density of the the air.

You want the coolest air possible- why? To reduce or iliminate the possibility of detonation and to make the most power. A 10 psi EATON SC system non-intercooled will make the same power as a 6 psi intercooled KLEEMANN system on the same engine!!!
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Old May 17, 2002 | 07:51 PM
  #5  
Brandon @ Kleemann's Avatar
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Originally posted by linh
I'm not sure but i think they don't use intercooler because they are only running 5-6 psi of boost. If they are in the near future for higher boost, air to air intercooler would be best.
Not really-

Air to air systems require a huge amount of plumbing which reduces throttle response and adds unneeded complexity. Water to air systems (when properly designed and built) offer a SIGNIFICANT heat exchange advantage over similarly sized air to air units.

Just because its in vogue to have a door sized intercooler on your civic doesnt mean it makes sense from an engineering standpoint.

BTW- KLEEMANN runs .5 bar (7.3 psi) boost pressure.

Last edited by Brandon @ Kleemann; May 17, 2002 at 07:54 PM.
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Old May 18, 2002 | 02:28 AM
  #6  
linh's Avatar
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From: San Diego
99' SLK 230 & 01' CLK 430
Kleemann,

I did say that i'm not sure about Kleemann S/C. But anyway, in general. If you only run mild boost at 5 psi. most aftermarket system does not require intercooler. But we all know, that it never hurt to install one. Any boost above that, it will definately require intercooler.

I agree that air to water intercooler is better then air to air intercooler when you are dealing with high hp power and only if the design is right. That's why Porches stop using air to air intercooler and switch over the air to water system. Porches has been using air to air intercooler for years but now at 400 plus hp power, it no longer effective and so they switch over to air to water system.

In general, for small hp gain, the easiest way is air to air intercooler and that's what Mercedes used in the Slk 230 (boost peak at 6 psi) and many other factory car too. I'm not sure about the C32 and the Slk 32.
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Old May 20, 2002 | 11:15 PM
  #7  
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I believe that my '99 SLK 230 has an air/water intercooler not and air/air version.
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Old May 21, 2002 | 12:20 AM
  #8  
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From: San Diego
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Driller,

Really? Where is the intercooler water located?
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Old May 21, 2002 | 02:08 AM
  #9  
linh's Avatar
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From: San Diego
99' SLK 230 & 01' CLK 430
Driller,

I don't know who to believe now.
http://forums.mbnz.org/forums/r170/vthread.asp?messid=64824
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Old May 21, 2002 | 01:52 PM
  #10  
linh's Avatar
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99' SLK 230 & 01' CLK 430
Ok Driller, i don't know what where you are from but in the US, everyone said that all Slk 230 intercooler is "air to air" system not "water to air".
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Old May 21, 2002 | 07:23 PM
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From: Calgary, Alberta
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Breath Deep & Relax

Sorry for the delay in responding but I only look in every few days. Firstly, in reference to 'where I am from' please check my signature and you'll see the phrase 'Calgary, Alberta'. That would be in Canada. Secondly, I based my bold opinion only on that fact that it is indicated in the specifications of my 1999 SLK 230 Sport 5 Sp. Manual. Now...I've not been under the car nor have I visually identified all of the parts of my car. I usually spend my time driving (and washing) it. The only reason for my conclusion is based on the spec's. If I'm wrong, so is the spec sheet and I can only hope that I get a room with a lava view when I die.

I've attached said spec. sheet.
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Old May 21, 2002 | 10:21 PM
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99' SLK 230 & 01' CLK 430
Driller,

All i can say is that my 1999 Slk 230 sport has an air to air intercooler. I know this because i also have another spare factory intercooler in my garage. There's also nothing in the manual that say anything about changing the intercooler liquid at an interval, like the coolant need to be change at every two yrs. I look today and could find where the intercooler reservoir bottle. Well, we might be both right because Canada model might be different then US.
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Old May 22, 2002 | 08:15 PM
  #13  
linh's Avatar
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From: San Diego
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I should prove read my post. I meant to say that today, i look and couldn't find the intercooler reservoir bottle anywhere.
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Old Jun 4, 2002 | 07:12 PM
  #14  
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96 P993T, 00 E55, 09 SL63
Linh said:

"I agree that air to water intercooler is better then air to air intercooler when you are dealing with high hp power and only if the design is right. That's why Porches stop using air to air intercooler and switch over the air to water system. Porches has been using air to air intercooler for years but now at 400 plus hp power, it no longer effective and so they switch over to air to water system"


Linh:

Which Porsche are you talking about??? Even the newest Porsche 996TT or the 996 based GT2 still use air to air intercooler. Starting with the 996 series, Porsche switch to water cooled engine instead of the air/oil cooled 993 and older series. Yes, one of the reason of the switch from the air/oil cooled engine to the water cooled design is because of the maxing out of the air cooled engine technology. However the intercoolers on the current Porsche turbos still use the air to air intercooler system.

From a technical standpoint, water has a much better heat carrying capacity and better heat transfer property than air hence a better/higher efficiency but packaging air/air intercooler is also simpler and cheaper assuming the car has the space (larger surface area needed due to the lower efficiency). You can make an air/air IC to have the same capacity as the liquid/air IC by enlarging the IC radiator surface area.
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Old Jun 5, 2002 | 03:42 AM
  #15  
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Originally posted by linh
I agree that air to water intercooler is better then air to air intercooler when you are dealing with high hp power and only if the design is right. That's why Porches stop using air to air intercooler and switch over the air to water system. Porches has been using air to air intercooler for years but now at 400 plus hp power, it no longer effective and so they switch over to air to water system.
Air/air and water/air, both have their respective merits...

The air/air intercooler is generally simpler in design, requires less maintenance, and usually offers a higher thermal efficiency at high speeds. The drawbacks are less thermal efficiency at low speeds (for obvious reasons), large space requirements, and higher boost pressure losses.

The water/air intercooler enjoys greater thermal thermal efficiency at low speeds and a roughly 14:1 heat transfer co-efficient when compared to air. However, to fully take advantage of the water's heat transfer capabilities, the water/air system must be engineered properly...if not, the water/air system isn't any better in exchanging heat from the intake charge as an air/air system. Secondly, the necessity for additional components such as a water pump and water reservoir creates a more complex heat exchange system, thereby potentially reducing it's reliability vis-a-vis the air/air system.

In any case, they both offer their advantages and disadvantages...I don't think one is better than the other, merely one is better suited for the job at hand. For all out racing, the air/air system is a better choice...for street purposes the water/air system can prove to a viable alternative...at least when designed and constructed properly.

Last edited by Samir; Jun 5, 2002 at 03:46 AM.
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Old Jun 14, 2002 | 12:09 PM
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Shared reservoir in C32 AMG

Here is a diagram of the C32 system, apparently it shares the reservoir.
Not sure but other stk MB models may also share the reservoir.
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Old Jun 14, 2002 | 12:16 PM
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The C32 Pic

Sorry,
Somehow I failed to post the pic properly.
2nd try.
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Old Jun 14, 2002 | 08:03 PM
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That's what I need, the intercooler off a C32. It should fit. I wonder what it costs.
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Old Jun 20, 2002 | 04:31 PM
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From: Sitting behind thing freakin desk of mine. Dreaming I was playing my Taylors, and driving my Benz. Long Live The VRAA!!!!!!
C230 Sports Coupe
i'm sure you can find a way to "wedge" it in there.
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