Windshield washer fluid low warning but reservoir is full


So lately the warning light that says windshield washer fluid low has been on when I know I just filled up the reservoir and I thought it was because the sensor might have gone bad. But I also read a TSB that the conductivity of the fluid can also be the problem. The sensor is just an electrical switch whose circuit closes when theres a conducting solution. So deionized water will cause a false reading. I started using Rain X and was wondering if anyone knows of Rain X could contaminate the sensor somehow or should not be used. I switched back to regular fluid and it hasn't turned off yet but maybe it takes a bit? Before I go to the dealer and cough up money I was wondering if anyone knows if theres a trick to getting it to work again. If not there might be a diy on how to remove your reservoir/change your level sensor and possibly wiper fluid motor
Reservoir
http://www.google.com/url?sa=t&rct=j...,d.eXY&cad=rja
W/ABC
http://workshop-manuals.com/mercedes...washer_system/ + next page
Pump
http://workshop-manuals.com/mercedes...ce_and_repair/


Last edited by alx; Mar 8, 2015 at 10:09 PM.


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Tools needed:
Flathead screw driver
10mm socket/wratchet
Tiny hands
A beer
A lot of swearing
Make sure the reservoir is empty or you'll have a mess everywhere. Pop the hood and locate the 10mm nut holding the reservoir
Next remove the engine cover and air duct on the reservoir side
Next unclip the heat exchanger hoses and disconnect and move them out of the way.... DO NOT unhook the rubber hoses from the aluminum or you will drain tour engine coolant. The engine coolant runs through these to warm the fluid.
Last edited by Nickthegreek; Mar 9, 2015 at 05:10 PM.


Now remove the heat exchanger. You have to finagle it out without disturbing the hoses too much. Its a PITA but itll come out.
Heat exchanger
Heavily caked in rain x :/




Pump hose is disconnected
Disconnected. Once you disconnect this hose the reservoir should start coming out


Then the connector for the sensor will be different. Push down on the plug then push on the tab instead and it will come right off. Now you are left with this
The pumps were taken out. The pumps are easy to remove. There is just a spout that fits into a grommet/seal. The sensor is what is left on the reservoir
The pump


Locking tab. Pry on the edges where it is round


Before.
Before. It doesnt look like theres much on it but if you were to run your finger up and down the sensor it is a slippery slimy layer blocking conduction
After. No more slimy layer
used brakleen and a paper towel


Nothing but orange slime


Pretty simple. Put the sensor back on.Put both pumps back on. One will have a hose the other wont.
Heres where it gets a little tricky. Put the reservoir back in place but not completely and leave some room for your hand so that you can attach the lower hose back onto the washer pump
If you have the hands of a 9 year old asian bky this should be no problem. Then tuck the tubing/ wiring under the radiator crossmember


This nozzle goes into the dimple in the reservoir shown below.
The dimple at the bottom. Couldnt get the reservoir as clean as i wanted but itll have to do
Now seat it in and replace the cap and reclip the hoses. Then pour in the correct windshield washer fluid
Heat exchanger seated
Now check your instrument cluster.... and BOOM!
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And tell the dealer suck your kahones








