S-Class (W221) 2007-2013: S 320 CDI, S 350, S 450, S 500, S 550, S 420 CDI, S 600

Secondary Air Injection Pump Issue

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Old Jun 1, 2020 | 02:34 PM
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2007 CL550
Secondary Air Injection Pump Issue

Hey I'm having an issue I'm trying to diagnose. I'm getting error code P0410 for the secondary air injection pump, the error will come back in a day or two if I clear the code. Also I know it isn't the pump as I can hear it when I turn on the car. It runs as it should and then turns off as it should. Then it proceeds to come back on at what seems like random times. It will turn on for maybe 10 seconds, then turn off for a few seconds, then turn back on for 10 seconds, then back off. I believe this pump is only supposed to operate when first turning on the car so what would cause it to run again and turn on and off? I tried replacing the pump relay and that didn't fix it.I also tried swapping out a air switchover valve and that didn't do it either. Any thoughts? Thanks!
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Old Jun 1, 2020 | 02:37 PM
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Sorry should clarify this is a 07 S600 V12
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Old Jun 1, 2020 | 09:48 PM
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It runs when you first start because the motor is cold ... temperature sensor
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Old Jun 1, 2020 | 10:10 PM
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Yeah I've looked into why it runs at first, are you saying the temperature sensor is faulty and therefore that is why it's continuing to run?
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Old Jun 1, 2020 | 10:43 PM
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Just because it turns on doesn't mean that everything is OK. What you need is to do a chain function test with Xentry...... So that you can see what fails. Most of the time the pump is weak and can not pump enough air. This is why diagnosing properly is the way to go.
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Old Jun 1, 2020 | 11:12 PM
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That's a good idea, I didn't know that was an option. I have access to Xentry so I'll give that a shot. I really don't think it is the pump though, this happened with the last pump too and I replaced the pump and the problem continues.
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Old Jun 6, 2020 | 09:59 PM
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So I did do the air pump chain test and didn't get any good results. It only seems to test for the pump to be working when you start up the car (which mine does work). I still can't figure out what would cause the pump to come on repeatedly after driving for a while. Anyone else with guesses?
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Old Jun 7, 2020 | 07:15 AM
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https://forums.mercedesclub.org.uk/i...e-drop.176613/
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Old Jun 7, 2020 | 02:04 PM
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Thanks for the link, I do know the system can be turned off but I'm trying to have that be the last resort. I'd prefer to figure out the issue and fix it and I have a backup engine so I can pull any parts I need. If it comes to it I'll disable it but trying to solve it first.
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Old Jun 7, 2020 | 02:12 PM
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Secondary air injection problems are fairly limited.

Pump runs, valves open, ecu checks that the lambda sensors detect the change.

An error would indicate a problem somewhere in the chain. You say the pump runs - it is fairly straightforward to test this using Star - you can pull off the hose that joins the pump to the valve assembly and you should be able to feel it blowing quite considerably (basically the opposite of a vacuum cleaner sucking).

Next, check for vacuum issues in the two lines that connect the two valves to the solenoid valve. The lines are quite short and easy to access (just remove the air filter housing and lift up the intercooler.

Finally you need to determine if the solenoid valve is operating properly. I think there is a guided test in Star for this.

Finally you need to determine the o2 sensors are also operating correctly.. although if they weren't I would assume you would get other problems so this seems unlikely to me.
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Old Jun 7, 2020 | 02:21 PM
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Thanks for the breakdown, like I said though the issue seems to be that the system is running too much. What would cause the pump to run again while I'm driving, not just at startup for 30 seconds. That is the part I'm really trying to figure out.
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Old Jun 7, 2020 | 03:41 PM
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Apologies, I thought the link I posted made it clear.

The system performs the I/M readiness tests. If unsuccessful (or a certain period of time has passed) it will continue to attempt the retest once certain criteria are met after start-up.

You can disable these diagnostic tests via Star.
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Old Aug 28, 2020 | 10:53 AM
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I'd like you to advice how to activate DAS in development mode?
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Old Aug 28, 2020 | 11:13 AM
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Originally Posted by Minh
I'd like you to advice how to activate DAS in development mode?
Google is your friend for this.
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Old Aug 29, 2020 | 06:13 PM
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Originally Posted by pillowshot
Secondary air injection problems are fairly limited.
Finally you need to determine if the solenoid valve is operating properly. I think there is a guided test in Star for this.
Interesting because in addition to the P0410 I have a P2082-008 (G3/3 Left O2 Sensor before TWC Kat) short circuit in signal line.

Are you saying these can be related?

Can one trigger the other, and which one?
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Old Aug 30, 2020 | 11:45 AM
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Originally Posted by Overheated
Interesting because in addition to the P0410 I have a P2082-008 (G3/3 Left O2 Sensor before TWC Kat) short circuit in signal line.

Are you saying these can be related?

Can one trigger the other, and which one?
That sounds like you have a problem with the sensor/wiring in addition to the secondary air pump issue.
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Old Aug 30, 2020 | 11:54 AM
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Originally Posted by pillowshot
That sounds like you have a problem with the sensor/wiring in addition to the secondary air pump issue.
It appears so. The code P2082-008 specifies the CEL. In reading ad nauseum, and just to make it interesting,an O2 issue is possible following a P0410. Replaced the long vac line between the two shut-off valves and saw more that need attention. Now that the sun is up it's time to get dirty (again).
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